Process Technician

NYX LLC•Livonia, MI

About The Position

The Process Technician performs assigned responsibilities on the manufacturing floor, including follow-up for new tooling, production-tooling process monitoring, and cell layout functions. Work is carried out in accordance with the plant’s TS 16949 and ISO 14001 Environmental Management System requirements. The role supports manufacturing processes, production-floor activities, quality standards, and plant safety.

Requirements

  • Four years of experience in process development and engineering, if applicable.
  • Good verbal and written communication skills.
  • Knowledge of TS 16949 and the Quality Policy.

Responsibilities

  • Perform daily checks of Process Verification Sheets and Machine Daily Rounds during the first two hours of the shift.
  • Respond immediately to ANDON signals and take corrective action when needed to meet production schedule requirements.
  • Review molding-process documentation in Production Books and at Kiosk stations, where applicable, and notify the Shift Supervisor when forms need replenishment.
  • Record process changes on the Parameter Log Change form when process settings exceed the set points on the master set-up sheet, and bring the changes to the Shift Supervisor’s attention in accordance with W.I. #8.2.3.1.
  • Follow the work instructions for process monitoring and verification, first-piece approval, mold changes and next-job set-up, process pullout, process adjustment, work-order completion, and preventive maintenance.
  • During job start-up and the first-piece approval process, review the job-change responsibilities with die setters, material handlers, and stock handlers.
  • At start-up, verify that the product runs for at least 10 consecutive shots and meets the first-piece approval standard.
  • Address responsibilities related to machine shutdown, tooling, machine and robot breakdowns, process-flow observation, and preventive-maintenance projects.
  • Supervise the shift when the Shift Supervisor is absent and support production-floor activities.
  • Complete additional work assigned by the supervisor or management team.
  • Know TS 16949 and the Quality Policy.
  • Follow safety rules and report safety problems and all injuries, regardless of severity.
  • Maintain plant safety and 5S housekeeping standards.
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