Process Technician

REVERE PLASTICS SYSTEMS • Fraser, MI

32d • Onsite

About The Position

The Process Technician is responsible for performing mold changes and ensuring all process parameters and settings are processed according to the process set-up sheets, with a goal of ZERO Defects. This role involves maximizing uptime on all machine centers by proactively monitoring processes, reducing downtime, and improving production efficiency. The technician will set up, start up, shut down, and troubleshoot injection molding machines and auxiliary equipment. They will also perform mold changes, document and maintain process parameters, load and adjust parameters, monitor production processes, and respond to quality concerns and machine alarms. Troubleshooting molding defects, driving the reduction of scrap, performing quality inspections, and ensuring machine safety are key aspects of this position. Additionally, the role involves operating material handling equipment, identifying maintenance concerns, verifying material handling, maintaining documentation, participating in setup reduction initiatives, maintaining a clean work environment, communicating shift updates, and assisting in training. The technician will also support continuous improvement initiatives and perform other duties as assigned.

Requirements

• High School Diploma or GED required.
• Demonstrated ability to work effectively, efficiently, and safely in a busy manufacturing environment.
• Demonstrated ability to multitask in a fast past environment.
• Must be able to read, follow and perform tasks outlined by work instructions.
• Must pass written and performance test for operating a hi-lo.
• Must have forklift experience.
• Must be willing to work overtime, when required to do so.
• Must abide by all forklift safety rules.
• Minimum 2–3 years of hands-on experience in plastic injection molding and mold change operations.
• Strong understanding of thermoplastics, mold setup, tooling safety, and processing techniques.
• Ability to read and interpret blueprints, setup sheets, and technical documentation.
• Strong mechanical aptitude and troubleshooting ability.

Nice To Haves

• 5+ years’ experience in a plastics manufacturing environment performing similar duties preferred.
• Knowledge of IATF production and quality control practices preferred.
• Experience training others preferred.
• Prior experience contributing to continuous improvement and safety initiatives preferred.
• Familiarity with scientific molding principles (e.g., RJG, Decoupled Molding) is a plus.
• Willingness to work flexible shifts, including nights and weekends as needed.

Responsibilities

• Maximize uptime on all machine centers by proactively monitoring processes, reducing downtime, and improving production efficiency.
• Set up, start up, shut down, and troubleshoot injection molding machines and auxiliary equipment.
• Perform mold changes, including mold installation, alignment, connection of utilities, and verification of proper mold protection settings.
• Document and maintain all process parameters in accordance with Master Setup Sheets and established process specifications.
• Load, verify, and adjust process parameters including temperatures, pressures, transfer positions, cycle times, and material drying conditions.
• Monitor production processes and make adjustments as necessary to maintain quality standards and optimize machine performance.
• Respond promptly to quality concerns, operator issues, machine alarms, and process-related problems.
• Troubleshoot molding defects including short shots, flash, burns, splay, warpage, and other quality issues; identify root causes and implement corrective actions.
• Drive the reduction of scrap and non-conforming product through process improvements, corrective actions, and mold maintenance activities.
• Perform first-piece and in-process quality inspections using measuring equipment such as calipers, gauges, and other inspection tools.
• Assist in achieving quality objectives, including reducing external PPM and internal PPM performance metrics.
• Ensure all machine safety devices and features are operational, including safety switches, drop bars, interlocks, and guarding systems.
• Follow all company safety procedures, including PPE requirements, OSHA regulations, Lockout/Tagout (LOTO), hazardous material handling, and safe lifting practices.
• Operate forklifts, pallet jacks, overhead cranes, and other material handling equipment safely and efficiently when certified and authorized.
• Identify maintenance concerns and equipment issues and coordinate with maintenance personnel to support timely resolution.
• Verify material identification, lot traceability, drying requirements, and proper handling of virgin and regrind materials.
• Maintain accurate production documentation, setup sheets, process logs, downtime records, scrap reporting, and ERP system transactions.
• Participate in mold change and setup reduction initiatives to improve uptime, throughput, and overall equipment effectiveness.
• Maintain a clean, organized, and safe work environment in accordance with company housekeeping and 5S standards.
• Communicate process changes, production concerns, quality issues, and shift updates to supervisors and incoming shifts.
• Assist in training and mentoring Process Technicians, Operators, and other team members on processing standards, quality requirements, and safe work practices.
• Support continuous improvement initiatives focused on safety, quality, delivery, productivity, and cost reduction.
• Perform other duties as assigned by the Shift Supervisor or Management.

Benefits

• Competitive hourly pay based on your skills and experience.
• Comprehensive benefits package, including free medical/HSA coverage for employees earning under $75,000 annually who elect individual coverage.
• 401(k) retirement plan to help you invest in your future.
• Generous paid time off and company holidays so you can recharge and spend time with family.
• No-cost weekly uniform service — we take care of it for you.
• Annual boot allowance for qualified safety toe footwear to keep you safe and comfortable.
• Hands-on experience with a wide variety of molds and tooling challenges, offering continuous learning and skill development.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Education Level: High school or GED