Process Quality Engineering Specialist, BlueOval Battery Park Michigan

Ford • Marshall, MI

1d • Onsite

About The Position

The Process Quality Engineer (PQE) at BOBM is a critical role responsible for ensuring "Best in Class" quality during the Battery Pack Assembly process. This role focuses on robust process control, rigorous technical analysis, and the leadership of cross-functional initiatives to achieve a No Faults Forward (NFF) and Zero Defect manufacturing environment. The PQE will drive continuous improvement through engineering principles, manage complex containment actions, and ensure that all products meet Ford’s stringent safety and performance standards.

Requirements

• Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial, or related).
• Minimum of 3–5 years of experience in Quality Engineering within a high-volume manufacturing environment (Automotive or Battery experience preferred).

Nice To Haves

• Master's degree in Engineering (Mechanical, Electrical, Industrial, or related).
• Strong knowledge of APQP, PPAP, FMEA, and Control Plans.
• Demonstrated ability to execute MSA (Gage R&R) and Variable Data Analysis.
• Proficiency in 8D problem-solving methodology and Statistical Process Control (SPC).
• Six Sigma Black Belt certification, or ASQ certification (CQE).
• Experience with Battery Pack Assembly or high-voltage systems.
• Familiarity with Ford-specific systems and the MTC process.
• Ability to manage complex information & data and translate it into data-driven actionable improvements on the shop floor.

Responsibilities

• Manage and direct Statistical Process Control (SPC) activities to monitor process stability and capability.
• Execute Measurement Systems Analysis (MSA), including Gage R&R studies and variable data analysis, to ensure measurement integrity.
• Establish and maintain strict contamination control protocols essential for battery pack longevity and safety.
• Document, control, and verify error-proofing (Poka-Yoke) checks and internal process safeguards.
• Apply engineering principles and analytical techniques to continuously improve manufacturing processes and products.
• Support expedited concern resolution with cross-functional teams, including Production, Engineering, and Suppliers.
• Coordinate quality concern containment actions, including Dock Holds and Special Checks, to eliminate any impact on the customer (VO).
• Lead 8D resolution for Warranty and Vehicle Operations (VO) concerns, collaborating with Design, Production, and MP&L.
• Manage quality documentation for First Time Through (FTT), 8Ds, Scrap, and Dock Audits.
• Actively participate in Simultaneous Engineering meetings and Forward Planning to ensure the Manufacturing Technical Council (MTC) process is followed.
• Provide input for design and assembly concepts to yield nominal variations and improve manufacturability.
• Establish critical characteristics for gauging and define data collection methods for new and existing programs.
• Participate in interplant benchmarking exercises to adopt and share global best practices.
• Lead Quality Process Audits and monitor quality target levels for each build phase.
• Work fluently with traceability systems, end-of-line (EOL) test systems, and other required manufacturing execution systems.
• Prepare standard reports for Quality reviews within the plant and for senior leadership.
• Lead initiatives across departments to drive the "Quality First" culture and achieve zero defects.
• Coordinate and mentor Green Belt and Black Belt projects within the department to drive efficiency and cost reduction.

Benefits

• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level