Process Engineer

Smiths Group•Springfield, MA

About The Position

The Process Engineer implements new equipment, manufacturing technologies, and production processes to support business growth and operational objectives. The role develops, justifies, and executes capital expenditure projects, including equipment selection, RFQ development, vendor evaluations, design reviews, validation, and commissioning. The position develops and improves manufacturing technologies and processes for tubing, hose, and end-fitting products. It establishes equipment capability specifications, process windows, tooling requirements, and improved manufacturing methods. The Process Engineer leads safety, ergonomic, and risk-reduction initiatives and manages projects involving cost, utilization, downtime, quality, productivity, and process optimization. The role provides technical leadership in diagnosing manufacturing issues and implementing corrective and preventive actions. It supports scrap reduction and continuous improvement, audits manufacturing and quality procedures, trains supervisors and operators, and maintains process standards and equipment-specific documentation. The position also maintains relationships with equipment suppliers and technology providers and contributes to facility performance objectives.

Requirements

  • Bachelor’s degree in Engineering, Manufacturing Technology, or a related technical discipline, or equivalent experience in a wire and cable/hose or tube extrusion manufacturing environment in lieu of a four-year degree.
  • At least five years of experience in Manufacturing Engineering, Production Engineering, Process Engineering, or a related technical function within a wire and cable manufacturing environment; alternatively, at least ten years of relevant experience in another manufacturing industry.
  • Experience implementing and supporting safety and ergonomic improvement programs.
  • Demonstrated project management experience.
  • Experience selecting, justifying, validating, implementing, and commissioning new manufacturing equipment and processes.
  • Ability and willingness to travel to other Smiths facilities for training and project support.
  • Strong communication skills and ability to interact effectively across all levels of the organization.
  • Ability to combine technical expertise with leadership and project management responsibilities.
  • Strong organizational skills and a disciplined approach to problem solving and continuous improvement.

Nice To Haves

  • Project management certification.
  • Lean Manufacturing training or certification.
  • Six Sigma training or certification.

Responsibilities

  • Implement new equipment, manufacturing technologies, and production processes.
  • Develop, justify, and execute assigned CAPEX projects, including equipment selection, RFQ development, vendor evaluations, concept and design reviews, validation, and commissioning.
  • Develop and improve manufacturing technologies and production processes for tubing, hose, and end-fitting products through technical analysis, process evaluation, root cause investigation, cost reduction, and performance optimization.
  • Establish equipment capability specifications, define process windows, develop tooling requirements, and implement improved manufacturing methods.
  • Lead safety, ergonomic, and risk-reduction initiatives.
  • Manage projects focused on cost reduction, equipment utilization, downtime reduction, quality improvement, productivity enhancement, and process optimization.
  • Audit manufacturing and quality control procedures and recommend improvements.
  • Train manufacturing supervisors and operators on new equipment, processes, and operating procedures.
  • Maintain relationships with equipment suppliers and technology providers to stay informed about emerging technologies and industry best practices.
  • Diagnose manufacturing issues related to machinery, materials, process capability, and production performance, and implement corrective and preventive actions.
  • Drive scrap reduction through equipment improvements, process optimization, material utilization strategies, and recovery programs.
  • Support continuous improvement in product quality, efficiency, productivity, manufacturing processes, cost reduction, and material utilization.
  • Develop, maintain, and update training documentation, work instructions, operator manuals, visual controls, and process standards.
  • Create and maintain machine-specific product processing documentation and manufacturing standards.
  • Support operational excellence initiatives and contribute to facility performance objectives.
  • Travel to other Smiths facilities for training and project support.
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