Process Engineer

Phoenix Tailings•Rochester, NY
•$70,000 - $180,000

About The Position

Phoenix Tailings is seeking a Process Engineer interested in future opportunities at its Rochester Freedom Facility, a commercial-scale rare earth separation facility being developed to expand U.S. capacity to process and separate rare earth materials. As the facility prepares for operations in 2027 and 2028, the engineer will provide technical understanding to operate and improve the separations circuit. The role combines process chemistry, operating data, test work, and field observations to diagnose problems and recommend changes that improve recovery, stability, and product quality. The Process Engineer will help prepare the facility for startup and support the operators who will run it. Early-career engineers with a strong technical foundation and an interest in hands-on plant work are encouraged to apply. This posting is intended to connect Phoenix Tailings with people interested in future opportunities; hiring timelines, responsibilities, qualifications, and organizational needs may evolve as the facility progresses toward startup and operations.

Requirements

  • Bachelor's degree in Chemical Engineering, Metallurgical Engineering, Chemistry, or a closely related field.
  • Knowledge of chemical separations, mass and energy balances, and process chemistry.
  • Hands-on experience with process equipment, experiments, or technical troubleshooting through internships, co-ops, research, or industry roles.
  • Ability to analyze operating and experimental data using Excel or similar tools, prepare clear process documentation, and explain recommended changes to operators.

Nice To Haves

  • Familiarity with solvent extraction, leaching, or precipitation.

Responsibilities

  • Analyze process chemistry, operating trends, and recovery results to identify performance gaps and recommend operating adjustments.
  • Walk the circuit with operators to troubleshoot process and equipment issues and translate findings into clear field direction.
  • Plan and run or coordinate test work to evaluate separation performance and validate proposed process changes.
  • Develop and maintain mass and energy balances, process flow diagrams, and operating procedures that support consistent plant performance.
  • Support commissioning and startup by evaluating process results and providing technical guidance to control room and field operators.

Benefits

  • 100% medical, dental, and vision coverage for the employee.
  • Stock options and ownership in a fast-growing venture-backed company.
  • Unlimited PTO.
  • Learning and development opportunities to grow skills and career.
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