Process Engineer 1

DENSO•Maryville, TN
•$73,000 - $91,000

About The Position

The Process Engineer provides technical support to Production and Maintenance to address quality, safety, and productivity problems. The role develops and executes manufacturing cost-reduction plans focused on 5M efficiency, including adapting new technologies to production. It coordinates new product and product-engineering-change implementations into mass production and establishes, documents, and maintains Process Control Plans covering product quality requirements, process settings, and validation requirements. The position recommends and justifies capital investments, creates equipment, jig, and process specifications, and investigates product-quality issues through root-cause analysis and corrective-action implementation. It develops equipment specifications for machine modifications and new production lines, designs processes that meet customer and internal requirements for quality, cost, delivery, and environment, and manages schedules for equipment modifications and installations, including external suppliers and contractors.

Requirements

  • Bachelor's degree or higher in Engineering from an ABET-accredited program.
  • 0–5 years in Manufacturing Engineering in an engineering role.
  • Knowledge of manufacturing processes and equipment.
  • Experience leading projects and cross-functional teams (CFTs).
  • Demonstrated development of processes, products, and equipment from concept through implementation.
  • Analytical and troubleshooting skills.
  • Working knowledge of Microsoft Office products, including Excel, Word, PowerPoint, and Access.
  • Knowledge of robotics programming, PLC programming, AutoCAD, and SolidWorks.

Nice To Haves

  • Experience in successful development of multiple new product launches.
  • Manufacturing operations experience, particularly in automation, automated vision inspection, soldering, TIG welding, or laser welding.

Responsibilities

  • Provide technical support to Production and Maintenance to solve quality, safety, and productivity problems.
  • Develop and execute manufacturing cost-reduction plans related to 5M efficiency, including adapting new technologies to production.
  • Coordinate implementation of new products and product engineering changes into mass production.
  • Establish, document, and maintain Process Control Plans for product quality requirements, process settings, and validation requirements.
  • Recommend and justify capital investments to improve quality, safety, and productivity.
  • Create specifications for equipment, jigs, and processes.
  • Investigate product quality issues, support root-cause analysis, and implement corrective actions.
  • Develop manufacturing equipment specifications for existing machine modifications and new line introductions.
  • Design new and revised processes to meet customer and internal requirements for quality, cost, delivery, and environment.
  • Coordinate and manage project schedules for equipment modifications and installations, including external equipment suppliers and contractors.

Benefits

  • Medical, dental, vision, and prescription drug plans.
  • 401(k) with 4% company match.
  • Vacation/PTO and 13 paid holidays.
  • Bonus program.
  • FSA/HSA and dependent care programs.
  • Company-provided life, disability, ADD, and business travel insurance.
  • No-cost wellness and chronic condition management programs.
  • Optional insurance programs, including legal, identity theft, and critical illness coverage.
  • Tuition reimbursement.
  • Career development and ongoing training.
  • Employee assistance program.
  • Employee spotlight and recognition program.
  • Volunteer opportunities.
  • Onsite fitness center, varying by location.
  • Cafeteria and food markets, varying by location.
  • Onsite health clinic and pharmacy, varying by location.
  • Relocation assistance for candidates residing 50 or more miles from the work location.
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