Process Engineer

Freudenberg•Morganfield, KY

13d•Onsite

About The Position

We are seeking a Process Engineer to join our team. In this role, you will be responsible for creating, maintaining, and revising controlled mold, process, and assembly specification files. You will develop, validate, and improve manufacturing methods for molding, secondary operations, and complex assembly equipment. This includes analyzing scrap, downtime, and quality concerns, implementing corrective actions, and partnering with various teams to resolve issues. You will also support complex assembly equipment readiness, coordinate tooling and fixture repairs, train operators, and maintain engineering standards. A key aspect of this role is exercising responsibility for final part quality by stopping or escalating processes that produce discrepant material.

Requirements

Experience in manufacturing, process engineering, tooling, molding, assembly operations or equivalent technical production support.
Practical exposure to machine set-up, work instructions, controlled documentation, problem solving and production support.
Mechanical aptitude and ability to interpret specifications, engineering drawings, blueprints, tool orders and shop data.
Process troubleshooting, root cause analysis and practical problem solving in a production environment.
Ability to use manufacturing data and basic statistical methods to understand trends, variation and future manufacturing needs.
Proficient computer skills for controlled documentation, specifications, reports and communication.
Clear written and verbal communication with production, technical and cross-functional stakeholders.
Ability to train and support operators in a team-based manufacturing environment.

Nice To Haves

Experience with complex assembly equipment, automation, fixturing, sensors, interlocks, error-proofing or similar production systems is preferred.
Bachelors degree or equivalent practical experience in manufacturing, engineering technology, maintenance, tooling or a related field is preferred.

Responsibilities

Create, maintain and revise controlled mold, process and assembly specification files, including machine set-up parameters, preparation cards, deflash specification cards and work instructions.
Develop, validate and improve manufacturing methods for molding, secondary operations and complex assembly equipment, including multi-station, automated, semi-automated, fixture-based or poka-yoke controlled processes.
Sample new molds, tools, fixtures and assembly equipment; define process windows, confirm repeatability and release practical set-up instructions for production use.
Analyze scrap, downtime, quality concerns and process variation using appropriate data and statistical methods; implement corrective actions that improve quality, throughput and cost.
Partner with planning, design, quality, maintenance, machine shop and mold shop teams to resolve product, tooling, equipment, fixture, tolerance, material and processability issues.
Support complex assembly equipment readiness, including fixture design input, changeover methods, sensor/interlock verification, error-proofing concepts, ergonomic considerations and production trial feedback.
Coordinate tooling and fixture repairs or revisions with the mold shop and machine shop, including minor tool repairs within capability and escalation of more complex repairs.
Train and support molders, operators and production leads on revised set-ups, process changes, work instructions, and safe operating methods.
Maintain current external engineering standards applicable to the manufacturing location and ensure controlled documentation reflects valid revision levels.
Exercise responsibility for final part quality by stopping or escalating processes that produce discrepant material, in line with site quality and safety expectations.