Process Engineer

Dart Container•Leola, PA

19d•Onsite

About The Position

Leola is growing, and we're looking for an experienced Process Engineer to help bring our newest manufacturing operation to life. This is an exciting opportunity to be part of a major expansion featuring new thermoforming technology, advanced automation, and a brand-new production environment. As a Process Engineer, you'll have the opportunity to apply your engineering expertise to help launch, optimize, and continuously improve processes from raw materials through finished products. You'll work closely with production, maintenance, engineering, and other cross-functional teams to solve complex challenges, improve equipment and processes, and help establish the systems and standards that will support a successful operation from day one!

Requirements

Bachelor's degree with an emphasis in engineering or related field of study and three (3) years of related engineering experience OR Associate's degree and nine (9) years of related engineering experience
Experience analyzing production equipment, processes, and materials and solving complex issues
Knowledge of statistical and quality methodologies including Statistical Process Control (SPC), Statistical Quality Control (SQC), 5S, 8D, Failure Mode and Effects Analysis (FMEA), Root Cause Analysis, Gage Repeatability and Reproducibility (Gage R&R), and Design of Experiments (DOE)
Ability to develop and manage Process Control Plans and Process Reaction Plans
Experience with thermoforming, injection molding, printing, and/or paper manufacturing equipment and processes
Knowledge of engineering principles, techniques, procedures, and equipment used in product design and manufacturing
Knowledge of mathematics, statistics, and their applications in engineering and manufacturing
Knowledge of design techniques, tools, and principles used in the development of technical plans, blueprints, drawings, and models
Understanding of raw materials, production processes, quality control, costs, and other factors that impact effective manufacturing
Ability to successfully organize and manage projects, deadlines, and tasks in both team and independent environments
Minimum proficiency in the English language necessary to effectively communicate safety, quality, and job-related information
Strong analytical and problem-solving skills with the ability to evaluate complex manufacturing challenges
Ability to use logic and reasoning to identify strengths and weaknesses of alternative solutions and approaches
Strong understanding of manufacturing processes, production equipment, raw materials, and quality control
Ability to translate engineering concepts into practical manufacturing solutions
Strong project management and organizational skills with the ability to prioritize multiple projects and deadlines
Ability to work independently with minimal supervision while collaborating effectively with cross-functional teams
Strong verbal and written communication skills with the ability to explain technical information clearly
Commitment to safety, quality, GMP, and continuous improvement
Comfortable working in a fast-paced environment where processes and equipment are continually evolving

Nice To Haves

Bachelor's degree in Engineering or related field
Experience supporting new equipment installation, commissioning, startup, or manufacturing expansions
Experience with continuous improvement initiatives in a manufacturing environment

Responsibilities

Apply engineering knowledge and skills to moderately complex projects focused on creating and improving process control systems and procedures
Manage, prioritize, and complete projects or programs of moderate to large size, scope, and duration
Support the startup, testing, and implementation of new equipment, processes, and engineering solutions
Troubleshoot, analyze, identify, evaluate, propose, implement, and document solutions to process and equipment challenges
Lead process failure discussions, audits, and investigations to identify root causes and drive consistent solutions
Develop and document Standard Operating Procedures (SOPs), Process Control Plans, and Process Reaction Plans
Perform feasibility studies related to fabrication, assembly, machining, and processing
Assist technicians with the assembly and disassembly of process equipment and components to diagnose and resolve issues
Create test parameters and participate in testing, data analysis, and implementation of new processes and equipment
Collaborate with production and other departments to gather information, develop solutions, improve processes, and enhance product performance
Coordinate project work with engineers, technicians, designers, and drafters
Establish continuous improvement plans focused on safety, quality, efficiency, production, and service
Help ensure processes meet company standards, GMP requirements, and applicable laws and regulations
Deliver measurable improvements in equipment reliability, process capability, quality, efficiency, and production performance