Process Engineer

MEKRA Lang North America, LLC•Ridgeway, SC

18d

About The Position

Develop optimum molding processes for manufacturing plastic components. Provide recommendations and implement improvements to production processes, methods, and controls. Provide support and leadership in the development of injection molding processes and tools. Implement molding standards across all shifts and ensure best practices are followed. The role works with design, manufacturing, production, engineering, and tooling throughout the development cycle, with an emphasis on new mold sampling before transfer to production. It includes process development and optimization, troubleshooting, tool and part qualification, implementation of process controls and improvements, and support for training and continuous improvement across process areas.

Requirements

Bachelor of Science in a technical field with 3 to 5 years of experience in plastic processing, or equivalent experience and 5 to 7 years of experience in plastic processing.
Basic understanding of and experience implementing decoupled molding processes and Scientific Molding techniques.
Experience with new mold sampling.
Experience with multi-cavity molds and hot runner systems.
Technical skills in manufacturing processes and methods, including flow, layout, assembly, and production equipment.
Excellent written and verbal communication skills.
Computer skills, including Word, Excel, and PowerPoint.
Ability to organize, prioritize, and manage multiple tasks and projects.
Strong team player and self-motivated.
Excellent problem-solving skills with attention to detail.
Ability to stand for a long period of time.
Ability to lift at least 50 lbs.

Nice To Haves

Experience with Mold Flow, Solid Works, or comparable 3D CAD software.
Knowledge of programming robots, preferably SEPRO Robots.
Six Sigma Green Belt or higher certification.

Responsibilities

Develop and optimize process parameters consistent with Decoupled II molding practices and internal quality standards.
Work with design, manufacturing, production, engineering, and tooling throughout the development cycle, particularly during new mold sampling before transfer to production.
Participate in tool design reviews and recommend improvements to molding, setup, and overall manufacturing.
Research, design, and develop manufacturing processes and new technologies.
Troubleshoot molding and manufacturing processes and material issues; work with internal and external resources to resolve issues and implement long-term solutions.
Research, develop, and implement manufacturing process controls, machinery modifications, and improvements.
Develop molding processes using Scientific Molding practices.
Qualify parts and tools.
Inspect tool teardowns and prepare reports.
Provide input on new or alternate materials for cost reduction or molding improvements.
Analyze process failures and suggest corrective actions.
Perform startup and shutdown of injection molding equipment, processes, and related equipment.
Participate in continuous improvement and productivity activities covering cycle times, scrap, downtime, machines and tools, and energy.
Assist with employee training and work standardization directly related to processing.
Perform other duties as assigned.