Process Engineer

Wayne Metals LLC•Markle, IN

26d•Hybrid

About The Position

The Process Engineer is responsible for analyzing, improving, and sustaining manufacturing processes to ensure safe, efficient, and cost-effective production. This role works cross-functionally with engineering, production, quality, and maintenance teams to optimize workflows, reduce waste, improve product quality, and support continuous improvement initiatives. The Process Engineer identifies opportunities for improvement, develops solutions, implements process changes, and monitors results to ensure consistent operational performance.

Requirements

Bachelor’s degree in Engineering (Manufacturing, Mechanical, Industrial, or related field) or equivalent experience.
2–5 years of experience in a manufacturing or production environment.
Strong analytical and problem-solving skills.
Ability to interpret technical drawings and manufacturing specifications.
Experience with process improvement methodologies (Lean, Six Sigma, or similar).
Strong communication and collaboration skills.
Experience in metal fabrication, machining, laser cutting, or welding environments.
Experience with ERP or production management systems.
Project management experience.
Continuous improvement mindset
Problem solving and root cause analysis
Process documentation and standardization
Data analysis and decision making
Collaboration and cross-functional teamwork
Technical troubleshooting
5 or less points at the time of interview
1 or less quality coaching in last 12 months
Pass blueprint reading test
Good record of employment
2 professional references

Nice To Haves

Lean Manufacturing or Six Sigma certification.
Within 6 months to attend programming training at multiple suppliers
Ability to pass CWI within 18 months or 3 tries
Ability to pass D.1.1 Certification within 6 months

Responsibilities

Analyze manufacturing processes to identify inefficiencies, quality concerns, and cost reduction opportunities.
Design, implement, and monitor improvements to manufacturing workflows and production methods.
Develop standardized procedures and best practices for production processes.
Support lean manufacturing and continuous improvement initiatives.
Troubleshoot process issues affecting quality, productivity, or safety.
Work closely with production teams to resolve manufacturing challenges.
Provide technical guidance to operators, supervisors, and maintenance personnel.
Develop and maintain process documentation, including work instructions, SOPs, and process maps.
Establish process parameters and ensure compliance with engineering and quality standards.
Assist in developing training materials for new or revised processes.
Support the introduction of new products or equipment into production.
Participate in process validation, testing, and capability analysis.
Coordinate with engineering and production to ensure smooth implementation.
Track and analyze production metrics such as cycle time, scrap rates, and throughput.
Use data to drive continuous improvement and operational decision-making.
Prepare reports on process performance and improvement initiatives.
Ensure manufacturing processes meet safety, environmental, and regulatory requirements.
Identify risks and participate in safety improvement initiatives.
Conform to all Wayne Metals, LLC environmental policies, programs and procedures.
Conform to all State of Indiana laws and regulations.
Report any environmental concerns to supervisor, Environmental Management Representative, or the Plant manager.