Process Engineer II

Interface • Kyle, GA

3d

About The Position

The Process Engineer II identifies improvement opportunities aligned with strategic objectives and leads multidisciplinary teams to improve existing processes, reduce costs, and assist with implementing new manufacturing processes. The role uses process improvement methodologies such as DMAIC, DOE, FMEA, process mapping, and 6S. It examines equipment, processes, and operations, then defines, develops, documents, trains, and implements improvements. The position involves both hands-on and theoretical engineering approaches.

The role works closely with operators, manufacturing, Engineering, functional experts, and outside vendors. It supports continuous improvement, cost reduction, product quality, process efficiency, safety, and compliance with applicable company procedures and regulations. The work takes place in an office and a non-climate-controlled manufacturing environment and includes travel to other locations as needed.

Requirements

• Bachelor of Science in Engineering; the posting also lists Bachelor of Science - Engineering Mechanics.
• More than 2 years of Process, Manufacturing, or Industrial Engineering experience.
• Professional attitude and work ethic; self-starter with a desire to achieve results.
• Excellent verbal and written communication skills, from floor level through management level.
• Proven team leadership skills and ability to influence others at all levels of the organization.
• Knowledge of process engineering, manufacturing engineering, industrial engineering, and material properties.
• Ability to document processes, including manufacturing routings, task descriptions, and work center definitions.
• Experience leading cross-functional problem-solving teams with demonstrated success.
• Thorough understanding and demonstrated working knowledge of Six Sigma and Lean tools and techniques, including DMAIC, DOE, FMEA, SPC, and process mapping.
• Ability to design and conduct experiments and analyze and interpret data.
• Experience with statistical software such as Minitab or SPC for Excel, and flowcharting and process-mapping software; ability to train others in their use.
• Strong time and project management skills.
• Experience working with customers to understand performance and end-use requirements and determine critical process characteristics, variables, and measurement systems for evaluating conformance.
• Familiarity with machinery design fundamentals.
• Ability to meet the physical demands of long periods of standing on concrete during data collection, daily ladder or stair climbing, and extensive walking.

Nice To Haves

• Experience with project costing, bid package preparation, and execution.

Responsibilities

• Learn and retain working knowledge of company initiatives, processes, laboratory testing, and quality control procedures as needed.
• Work with operators to understand process capabilities and limitations and identify improvement opportunities in efficiency, work procedures, quality, and safety.
• Evaluate processes for product uniformity, non-value-added functions, efficiency, yield, and safety improvement opportunities.
• Partner with manufacturing to develop, maintain, implement, and monitor operational procedures and standards.
• Analyze quality data to determine root causes and reduce off-quality.
• Perform cost analysis, time studies, frequency checks, and material usage analysis.
• Collaborate with Engineering on project and technology initiatives, including data collection, engineering evaluation, scope development, cost estimates, and financial analysis.
• Develop project charters and lead process improvement and cost reduction teams using process improvement tools and techniques.
• Analyze, develop, coordinate, implement, and interpret results of continuous-improvement projects and trials.
• Provide regular project status updates.
• Maintain accurate, legible, organized records of projects, trials, and supporting data in manufacturing and related areas.
• Maintain Process Specifications.
• Coordinate functional experts in contacting outside vendors concerning raw materials, supplies, machinery, or equipment as needed.
• Travel to other locations to conduct or assist with continuous-improvement activities, trials, or training as needed.
• Monitor compliance with OSHA regulations and ISO 9001 and 14001 policies.
• Comply with safety and environmental regulations and promote good housekeeping.
• Be aware of departmental Material Safety Data Sheets (MSDS).
• Perform other duties as assigned.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level