Process Engineer II

Pelican • South Deerfield, MA

2d • $105,000 - $125,000 • Onsite

About The Position

Pelican is seeking a highly technical and hands-on Injection Molding Process Engineer to lead process development, tooling qualification, and continuous improvement initiatives within our manufacturing operation. In this role, you’ll play a critical part in optimizing molding performance, improving quality, reducing scrap, and supporting new product introductions in a fast-paced, high-volume environment. This is an exciting opportunity for someone who thrives on problem-solving, process optimization, automation, and driving measurable manufacturing improvements through Six Sigma and Lean principles.

Requirements

• In-depth knowledge of scientific plastic injection molding techniques and procedures, including mold design, mold set-ups, and support equipment.
• Proficiency in process optimization techniques and statistical analysis.
• Excellent problem-solving skills and attention to detail.
• Ability to work collaboratively in a team environment.
• Strong communication and interpersonal skills.
• Bachelor’s degree in mechanical or industrial engineering
• Formal education in plastics engineering or an equivalent field
• Intermediate knowledge of risk management, process control, and continual improvement practices.
• Intermediate knowledge of quality tools and quality systems management.
• Competency with SPC/SQC, Process Capability Studies and Scientific Molding Techniques required

Nice To Haves

• Experience with CAD software and mold flow analysis is a plus.

Responsibilities

• Develop, optimize, and maintain injection molding processes to ensure quality, consistency, and efficiency
• Troubleshoot process issues, reduce downtime, and drive scrap reduction initiatives
• Lead mold validation, qualification, and process development for new tooling and materials
• Conduct root cause analysis and implement corrective and preventive actions
• Partner with Design Engineering, Quality, Production, and Operations to improve manufacturability and process performance
• Support new product introductions, equipment implementation, and manufacturing process improvements
• Lead tooling projects from concept through production launch, working closely with vendors and suppliers
• Participate in tooling design reviews and recommend improvements related to molds, automation, and processing technologies
• Monitor process performance data and use Lean and Six Sigma methodologies to drive continuous improvement
• Design and implement quality control systems, inspection methods, and process controls compliant with ISO standards
• Provide technical training and support to production teams, technicians, and quality personnel
• Travel to vendors and tool shops for mold run-offs, troubleshooting, and project support as needed
• Stay current on advancements in injection molding technologies, automation, materials, and manufacturing best practices
• Perform audits and ensure compliance with quality, safety, and operational standards
• Perform additional duties as assigned

Benefits

• Competitive paid time off plans
• Holiday pay
• Extra vacation purchase opportunities
• 401k plan – with immediate match
• Pet insurance
• Health Savings Account Contribution
• Wellness Discount Program
• Global Mental Wellness Program
• Quarterly Employee Celebration Days
• Peer to Peer Recognition Program
• Service Recognition Program
• Amazing employee discount program on Pelican Products, Pelican branded apparel and gear
• Employee referral program
• Medical/dental/vision insurance
• Company-paid life and disability plans
• Matching 401k

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level