Process Engineer -Frame Rails

RFC LLC - dba Roll Forming Corporation•Jeffersonville, IN

6d•Onsite

About The Position

Seeking a hands-on manufacturing engineer to support operations in a busy roll forming production facility. Ideal candidates will be safety-minded and have experience with roll forming, progressive stamping or metal forming process. Must also be strongly skilled with machine troubleshooting. This role involves leading efforts in improving existing processes and working on developing processes for new products.

Requirements

Bachelor’s degree in related technical field of study or equivalent combination of education and experience.
Experience with metal-forming processes such as roll forming, progressive stamping, tooling, welding, tube bending, CNC machining, and/or laser cutting.
Computer skills – MS Office with strong Excel spreadsheet knowledge, CAD and ability to learn new software, including internal manufacturing software.
Lean manufacturing experience
Lives in commutable distance to Jeffersonville, IN and willing to work onsite each day.
Willing to travel as needed – day trips or occasional overnight.
US Person as defined by ITAR/EAR

Nice To Haves

Engineering degree (Electrical or Mechanical preferred)
Experience with roll forming or progressive stamping, tryout or R&D
Experience with lean manufacturing, manual mills & lathes, PLC, Electrical controls programming, PFMEA, SPC, GD&T, quality certification systems.
Experience with induction heat treat, robotics, plasma cutting, jigs, fixtures, gas metal welding, CNC punching, off set bending, powder coating, automated storage retrieval system & packaging.

Responsibilities

Provide hands-on process engineering support on the production floor a minimum 50% of time.
Estimate costs, develop, improve and implement manufacturing processes required in the manufacture of all products.
Improve the efficiencies of individual operations and the facility as a whole.
Assist tryout and development of associated new tooling projects.
Develop sustainable, repeatable processes that produce at maximum rates with minimum scrap.
Use engineering principles to provide production operations support with hands on troubleshooting and development.
Lead process optimization for facility.
Act as a technical resource for machine capabilities and product limitations on new parts.
Improve process control and product quality.
Maximize operational effectiveness, i.e. bottleneck analysis, set-up time reduction.
Review tooling, machine, and product drawings with use of 3D CAD software.
Troubleshoot machine and tooling issues for production and product launches.
Assist Quality Assurance in qualifying gauges and other measuring devices to be used in or on production processes.
Customer contact for process related concerns as needed.