Process Development & Formulation Engineer

Eagle Labs, IncOldsmar, FL
Onsite

About The Position

We are seeking an experienced and innovative Process Development & Formulation Engineer to support the development, optimization, and scale-up of manufacturing processes and formulations across multiple dosage forms. This role serves as a critical bridge between R&D and Manufacturing by ensuring formulations are effectively transferred from development to full-scale production while maintaining product quality, process efficiency, and regulatory compliance.

Requirements

  • Bachelor’s or Master’s degree in Chemical Engineering, Food Science, Pharmaceutical Sciences, Mechanical Engineering, or related field.
  • Minimum 5 years of experience in process engineering and formulation development within pharmaceutical, nutraceutical, or cosmetic manufacturing.
  • Experience with scale-up, technology transfer, and process optimization.
  • Hands-on experience with production equipment including granulators, encapsulators, tablet presses, blenders, homogenizers, and gummy cookers.
  • Knowledge of GMP, FDA, ISO, NSF, and OSHA regulations.
  • Strong analytical, troubleshooting, and project management skills.

Nice To Haves

  • Lean Six Sigma Green Belt or Black Belt preferred.

Responsibilities

  • Design, develop, and optimize manufacturing processes for product commercialization and scale-up.
  • Analyze production workflows, equipment selection, and process efficiency to improve manufacturing performance.
  • Implement Lean Manufacturing and Six Sigma methodologies to reduce waste and improve consistency.
  • Lead process characterization, validation, and optimization activities.
  • Support formulation scale-up activities for liquids, creams, gummies, tablets, powders, capsules, and OTC products.
  • Conduct equipment compatibility assessments and production feasibility studies.
  • Develop and refine batch records, SOPs, BOMs, and validation documentation.
  • Lead technology transfer activities from R&D to Manufacturing.
  • Provide technical support and troubleshooting for manufacturing operations.
  • Investigate process deviations, quality issues, and production inefficiencies.
  • Collaborate with QA and Production teams to implement corrective and preventive actions.
  • Support IQ/OQ/PQ validation activities and compliance initiatives.
  • Collaborate with R&D, QA, Production, and external vendors to support manufacturing goals.
  • Present technical findings, process improvements, and project updates to stakeholders.
  • Support continuous improvement and operational excellence initiatives.

Benefits

  • Medical, dental, and vision insurance.
  • Paid time off and holiday pay.
  • Professional development and training opportunities.
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