Process Development Engineer - Heat Treat Technology

RFC LLC - dba Roll Forming Corporation • Shelbyville, KY

7h • Hybrid

About The Position

We are seeking an Entry-Level Heat Treat Technology / Process Development Engineer to support the launch and daily operation of a new, patented induction heat treatment process for heavy-gauge carbon steel. This is a hands-on engineering role that offers extensive training, mentorship, and exposure to a high‑tech manufacturing environment (IATF 16949). This position is ideal for early‑career engineers who enjoy shop‑floor engagement, experimentation, data analysis, and learning advanced thermal processes.

Requirements

• Bachelor’s degree in Mechanical, Materials, Manufacturing, or a related engineering discipline.
• Foundational understanding of engineering principles, measurement tools, and CAD.
• Strong interest in hands-on process engineering and learning metallurgical concepts.
• Problem-solving and analytical mindset.
• Ability to interpret technical documentation and write clear reports.
• Basic statistics understanding (variation, data analysis, introductory DOE).
• Strong communication and teamwork skills.
• No prior heat treat experience required (full training provided).
• Must meet ITAR/EAR requirements as a U.S. Person.
• Ability to travel occasionally.

Nice To Haves

• Internship/co‑op experience in manufacturing is helpful but not required.

Responsibilities

• Assist with developing, validating, and optimizing heat treat recipes.
• Collect and analyze process data; perform sample preparation, hardness testing, and dimensional checks.
• Support process troubleshooting using structured problem-solving techniques.
• Participate in controlled trials, screening studies, and basic Design of Experiments (DOE).
• Provide daily production support and help respond to process deviations.
• Help draft work instructions, setup sheets, and reaction plans.
• Perform basic fixturing reviews and support distortion measurement activities.
• Work with Quality and Metrology teams to maintain process documentation and KPIs.
• Assist with launch activities, sample runs, and PPAP preparation.
• Engage with vendors, labs, and equipment suppliers.

Benefits

• Multiple health insurance options
• Vision insurance
• Dental insurance
• Life insurance
• Short-term disability coverage
• Long-term disability coverage
• Health-saving accounts
• Flexible spending account
• Tuition reimbursement
• Training programs
• Professional development
• Paid time off the first year including vacation, personal and sick time
• 401K or 401K Roth up to 6% Match
• Quarterly Profit-Sharing Bonus
• TogetherWeCare, a philanthropic volunteer program
• Countdown to Zero, a global environmental impact initiative

What This Job Offers

• Job Type: Full-time
• Career Level: Entry Level