Process Controls Engineer - Metals

IMS Gear Georgia, LLCGainesville, GA
Hybrid

About The Position

IMS Gear is seeking a hands-on Process Engineer – Automation & Controls who thrives in fast-paced environments, enjoys solving real-time challenges, and wants to work directly with robotics and advanced automation systems. This role offers the opportunity to make an impact and grow your career within a strong manufacturing environment, collaborating with cross-functional teams in engineering, production, and quality. The engineer will be at the heart of the operation, keeping systems running, solving problems, and making things better.

Requirements

  • Bachelor’s degree in Engineering (Electrical, Mechanical, Mechatronics, or related)
  • 5+ years of experience in automation & controls in manufacturing
  • Strong experience with Siemens PLCs (STEP 7 & TIA Portal)
  • Hands-on troubleshooting of automated production equipment
  • Experience with industrial robotics
  • Strong electrical troubleshooting skills
  • Ability to read electrical, mechanical, and pneumatic schematics
  • Problem-solver mindset with a passion for continuous improvement

Nice To Haves

  • Experience in automated assembly, injection molding, or metal processing
  • Knowledge of APQP, FMEA, Control Plans
  • Experience with vision systems (Keyence, Cognex) or advanced automation platforms
  • Continuous improvement certifications (Six Sigma, etc.)

Responsibilities

  • Troubleshoot and resolve complex automation and equipment issues
  • Program and optimize Siemens PLCs (STEP 7 & TIA Portal)
  • Work with industrial robots (KUKA, Motoman Yaskawa)
  • Perform advanced electrical troubleshooting (24V–480V systems)
  • Analyze performance and improve uptime, efficiency, and process stability
  • Lead root cause analysis and continuous improvement initiatives
  • Support launch and validation of new equipment and automation systems
  • Collaborate across teams to drive process improvements and innovation
  • Train operators and technicians on new systems and processes
  • Ensure compliance with company environment and quality management systems, including ISO 14001 and IATF 16949 standards.
  • Following Internal Quality Issues procedure – IQI.
  • Ensure that safety rules and policies are followed.
  • Housekeeping – 6IMS-Standard.
  • Other duties as assigned.

Benefits

  • Competitive pay
  • Medical coverage
  • Dental coverage
  • Vision coverage
  • 401(k) with 4% company match
  • Employer-paid life insurance
  • Company paid short-term disability coverage
  • Company paid long-term disability coverage
  • Paid vacation
  • Paid holidays
  • Ongoing training and career development opportunities
  • Employee recognition and appreciation programs
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