Principal Process Engineer - FLRAA

Textron•Fort Worth, TX

8d•Onsite

About The Position

We are developing the future of Army Aviation with the Bell Future Long-Range Assault Aircraft (FLRAA) part of the US Army’s Future Vertical Lift (FVL) modernization effort. We are also developing the Bell 525 Relentless and Bell's High-Speed Vertical Take-Off and Landing (HSVTOL) program, a next generation stop-fold aircraft. We are seeking an experienced and highly skilled Principal Process Engineer to join our aerospace manufacturing team. This role is critical to ensure the efficient operation of our high-speed machining center, which utilizes 3, 4 and 5 axis machining for precision aerospace component production. The ideal candidate will have a deep understanding of machine processes, advanced manufacturing techniques, and a proven ability to optimize production workflows in a high-performance environment.

Requirements

Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related engineering field.
10+ years of experience in Engineering working with high-speed machining. Preferably in the aerospace industry.
CNC expertise with Fanuc, Siemens 840D, G-code/M-code, and CAM software (Mastercam, CATIA V5+, Siemens NX) required.
Skilled in optimizing machining processes for complex components.
Experienced in machining aluminum, titanium, and/or aerospace-grade materials.
Proficient in GD&T required.
Strong problem-solving, analytical, and troubleshooting abilities.
Effective communicator and team leader with ability to work independently.

Nice To Haves

Knowledge of AS9100 standards preferred.

Responsibilities

Design, develop, and optimize 5-axis machining processes for aerospace components.
Influence the creation of CNC programs using advanced CAM software.
Analyze and improve cycle times, tool paths, and cutting strategies for efficiency.
Implement lean manufacturing principles to boost productivity and reduce costs.
Ensure accurate machine setup, calibration, and compliance with aerospace standards.
Troubleshoot machining issues and perform root cause analysis for defects.
Integrate probe software for setup and on-machine verification.
Collaborate with Quality Assurance and design engineers for manufacturability and quality.
Select cutting tools, monitor tool life, and coordinate machine maintenance schedules.
Lead process improvements, mentor team members, and promote safety and continuous improvement.