Principal Engineer, Fluid & Thermal Systems (R5620)

Shield AI•Dallas, TX

About The Position

Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. As a Principal Fluid & Thermal Systems Engineer at Shield AI, you will lead the design, development, and optimization of fluid and thermal systems for our advanced autonomous UAVs and ground systems. Your expertise fluid & thermal system design will drive innovation, prototyping, testing, and the successful integration of solutions that operate reliably in challenging environments. This role requires technical leadership, collaboration with cross-functional teams, and an unwavering commitment to delivering excellence from concept to production.

Requirements

Minimum 15+ years of experience in Fluid or Thermal System design, with a proven track record of technical excellence.
B.S. or advanced degree in Mechanical, Aerospace, or related Engineering discipline.
Deep understanding of heat transfer, fluid dynamics, thermodynamics, and system-level thermal management.
Experience implementing system models in commercial tools, such as MATLAB Simscape, Amesim, etc.
Experience developing custom engineering models in Excel and in languages such as MATLAB, Python, etc.
Experience in fluid and thermal system testing, including sensor integration, data acquisition, and analysis.
Expertise in 3D CAD modeling tools such as Siemens NX or equivalent.
Demonstrated ability to execute projects with minimal oversight, assume full ownership, and deliver exceptional outcomes.
Excellence in supplier management, COTS component sourcing, optimization/trade studies
Proven success in dynamic, fast-paced environments.
Ability to obtain a S//SAR level security clearance desired.

Nice To Haves

Extensive experience with fluid & thermal system design, analysis, manufacture and test for aircraft
Familiarity with fluid and thermal system effects on aircraft performance
Familiarity with startup or R&D environments, demonstrating adaptability and agility under pressure.
Strong knowledge of environmental standards and certification processes for aerospace or defense systems.
A passion for innovation and the ability to push boundaries in fluid & thermal system development.

Responsibilities

Own design and analysis of fluid and thermal systems for aircraft and ground platforms.
Develop and implement innovative thermal solutions
Use first-principles engineering to drive design decisions to yield optimal solutions
Research technologies for integration into complex solutions
Conduct advanced simulations to predict system performance and refine designs
Execute testing and validation efforts, including data acquisition, post-processing, and verification against requirements
Collaborate with cross-disciplinary teams to integrate fluid and thermal system designs into larger system architectures.
Mentor and guide junior engineers, fostering technical growth and excellence within the team.
Identify suppliers and build successful supplier management relationships for procurement of components or systems for fluid and thermal system designs
Other duties as assigned