Power Electronics Lead Engineer

LayerZero Power Systems Inc•Raleigh, NC

About The Position

LayerZero Power Systems LLC. is seeking a highly skilled Power Electronics Lead Engineer to lead the design, development, and production launch of advanced AC/DC power conversion products. The role spans power electronics architecture, converter topology selection, controls development, magnetics design, filtering, protection, sensing, and system validation from concept through full-scale manufacturing. The successful candidate will provide technical leadership and mentorship to power electronics engineers and cross-functional teams, and guide multidisciplinary engineering work to deliver high-reliability products. The role includes prototype builds, debugging, characterization, validation, compliance support, manufacturing collaboration, and technical support for production, quality, and field issues.

Requirements

  • Bachelor's degree in Electrical Engineering, Power Electronics, or a related discipline.
  • 10 or more years of experience in power electronics design and development.
  • Proven experience delivering AC/DC power converter products from design through production.
  • Strong understanding of power conversion topologies, control theory and compensation techniques, magnetic component design, filtering and EMI mitigation, power semiconductor devices, and protection and sensing circuits.
  • Experience with schematic capture, PCB design reviews, and power electronics simulations.
  • Strong analytical, troubleshooting, and debugging skills.

Nice To Haves

  • Master's or Ph.D. in Electrical Engineering with a specialization in Power Electronics.
  • Experience with DSP-, FPGA-, and microcontroller-based digital power control.
  • Knowledge of SiC and GaN power device applications.
  • Experience with industrial power supplies, renewable energy systems, EV charging, UPS systems, or data center power platforms.
  • Familiarity with thermal analysis and reliability prediction methodologies.
  • Experience leading engineering teams and managing technical projects.

Responsibilities

  • Lead development of AC/DC power converters from concept, feasibility, and architecture through production release.
  • Define system-level power architecture, performance requirements, and technical roadmaps.
  • Provide technical leadership and mentorship to power electronics engineers and cross-functional teams.
  • Drive design reviews, risk assessments, and engineering best practices.
  • Design and optimize AC/DC conversion systems, including PFC and flyback, forward, half-bridge, full-bridge, LLC, and phase-shifted full-bridge converters.
  • Develop isolated and non-isolated power converter designs and power stages using Si, SiC, and GaN technologies.
  • Design and validate control loops for stable and efficient converter operation.
  • Design transformers, inductors, chokes, and other magnetic components.
  • Develop DC-link, input, and output filtering solutions that meet performance and EMI requirements.
  • Optimize power density, efficiency, thermal performance, and reliability.
  • Develop protection schemes for overcurrent, overvoltage, short circuits, thermal conditions, and fault detection and diagnostics.
  • Design and implement voltage, current, temperature, and isolation sensing circuits.
  • Lead prototype builds, debugging, characterization, and validation testing.
  • Support compliance activities for UL, IEC, CE, EMI/EMC, and safety standards.
  • Drive Design for Manufacturability (DFM), Design for Testability (DFT), and Design for Reliability (DFR).
  • Collaborate with manufacturing teams during pilot production and product launch.
  • Provide technical support for production, quality, and field issues.

Benefits

  • $0-cost dental insurance.
  • $0-cost vision insurance.
  • $0-cost short-term and long-term disability insurance.
  • $0-cost life insurance with additional buy-up options.
  • Medical plan choices, including one no-cost medical option and two additional buy-up plan options.
  • $0-cost Employee Assistance Program offering confidential counseling and support services.
  • Employer Health Savings Account contributions.
  • Retirement plan options with generous employer matching contribution.
  • Paid parental leave.
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