Overhead Crane Electrical Design Engineer (Controls & Systems)

Qualdoc•Ashland, VA

21h•Onsite

About The Position

We are seeking an Electrical Design Engineer with experience in crane systems and industrial controls to support the development and support of overhead lifting equipment. This role is responsible for designing electrical systems, assisting with system startup, and ensuring equipment operates safely and efficiently in accordance with industry standards. This is a fully onsite position requiring hands-on involvement in both design and field support activities.

Requirements

Bachelor’s degree in Electrical Engineering, Mechatronics, or a related field (or equivalent practical experience)
3–7 years of experience working with overhead crane systems (design, installation, or maintenance)
Strong knowledge of crane classifications and standards (CMAA)
Strong knowledge of motor control systems for hoist, trolley, and bridge motions
Strong knowledge of VFDs, soft starters, and motor protection systems
Ability to read, develop, and interpret electrical schematics and technical documents
Familiarity with conductor bar systems, festoon systems, pendant controls, radio remote systems, and anti-collision technologies

Nice To Haves

Experience with custom crane system design or modernization/retrofit projects
Knowledge of automation features such as load monitoring or sway control
Strong troubleshooting and analytical capabilities
Ability to work in industrial environments and at heights when required
Effective communication and teamwork skills

Responsibilities

Create electrical designs for overhead lifting systems including bridge, gantry, monorail, and workstation cranes
Develop schematics, wiring diagrams, and control panel layouts using CAD software
Specify components such as VFDs, conductor bars, festoon systems, limit switches, and safety devices
Perform calculations related to load requirements, power distribution, and motion control (hoist, trolley, bridge, and below-the-hook equipment)
Ensure all designs align with applicable codes and standards (CMAA, NEC, ASME)
Provide support during installation and commissioning of new systems and retrofit projects
Configure and test drives, soft starters, HMIs, and control components
Validate system performance through functional testing and adjustments
Diagnose issues involving motors, control panels, communication systems, and limit devices
Assist with breakdown response and implement corrective solutions
Support maintenance teams with technical expertise as needed
Ensure systems and designs meet safety regulations and industry standards
Participate in safety reviews, inspections, and risk assessments
Maintain accurate documentation for system designs, updates, and modifications
Work closely with cross-functional teams including engineering, project management, and field technicians
Provide guidance and technical support to operators and maintenance personnel
Contribute to initiatives that improve system reliability and operational efficiency