Operations Quality Manager

RAMCO SPECIALTIES INCHudson, OH
Hybrid

About The Position

The Operations Quality Manager owns day-to-day quality performance across Ramco's manufacturing operations. This leader converts customer, regulatory, and quality-system requirements into disciplined production controls; develops the quality organization; and drives rapid containment, root-cause correction, and permanent prevention when performance falls short. The role requires practical expertise in automotive and commercial-truck fasteners and related processes. The Operations Quality Manager must be equally effective on the manufacturing floor, in customer reviews, and during quality-system audits.

Requirements

  • Seven or more years of progressive quality experience in automotive or commercial-truck manufacturing.
  • Three or more years leading technical teams.
  • Direct quality experience with high-volume threaded/non-threaded fasteners or cold-formed precision components.
  • Demonstrated working knowledge of IATF 16949, customer-specific requirements, AIAG Core Tools, and experience leading customer or certification audits.
  • Strong command of 8D, root-cause analysis, PFMEA, Control Plans, PPAP, MSA, SPC, process capability, layered process audits, drawing interpretation, GD&T, material specifications, and applicable fastener/thread requirements.
  • Proven ability to lead urgent containment, exercise sound stop-process or stop-shipment judgment, and simultaneously drive verified permanent systemic correction.
  • Required Bachelor's degree in engineering, quality, manufacturing, or a related technical field, or equivalent directly relevant experience.
  • Ability to interpret engineering drawings, GD&T, material specifications, applicable ASME/SAE/ISO fastener and thread requirements, and inspection/test results.
  • Ability to work regularly in office and active manufacturing environments and travel approximately 10-20%, including customer and supplier visits.

Nice To Haves

  • Fastener experience is preferred.
  • Experience with automotive OEMs and Tier 1 customers serving light-vehicle and commercial-truck platforms.
  • Experience managing heat-treat, plating/coating, and other outside processors under applicable CQI assessments.
  • ASQ Certified Quality Engineer or Manager of Quality/Organizational Excellence, IATF internal or lead auditor, VDA 6.3 auditor, or Six Sigma certification.
  • Experience strengthening an underperforming quality organization in a high-mix, high-volume manufacturing environment.

Responsibilities

  • Daily quality execution across incoming, in-process, and final inspection.
  • Plant execution of IATF 16949, ISO 9001, customer-specific requirements, and Ramco quality-system requirements.
  • Customer complaints, containment, corrective action, scorecards, portals, controlled shipping, and customer visits.
  • Quality planning and launch readiness, including APQP, PPAP, PFMEA, Control Plans, MSA, and SPC.
  • Fastener and special-process quality controls across forming, threading, machining, heat treatment, plating/coating, sorting, assembly, and packaging.
  • Supplier and outside-processor quality in partnership with Purchasing.
  • Quality-team capability, shift coverage, performance management, and succession planning.
  • Lead daily quality execution across incoming, in-process, and final inspection; establish clear priorities, escalation paths, and shift coverage.
  • Partner with Operations and Engineering to stop defects at the source, strengthen standard work and process discipline, and close gaps between documented controls and actual execution.
  • Exercise stop-process and stop-shipment authority when product conformity or customer protection is at risk; lead containment and controlled-release decisions.
  • Own quality-performance reporting, daily management, and corrective-action follow-through using fact-based problem-solving and visible accountability.
  • Maintain effective plant execution of IATF 16949, ISO 9001, applicable customer-specific requirements, and Ramco quality-management-system requirements.
  • Lead internal, layered-process, product, customer, and certification audit readiness; ensure findings are contained, root causes are verified, and corrective actions remain effective.
  • Deploy and sustain AIAG Core Tools, including APQP, PPAP, PFMEA, Control Plans, MSA, and SPC, throughout production and launch activity.
  • Ensure document control, calibration, training, traceability, nonconforming-material control, and change-management processes are consistently followed.
  • Establish effective controls for threaded and non-threaded fasteners produced through cold forming/heading, thread rolling, machining, grinding, heat treatment, plating/coating, sorting, assembly, and packaging.
  • Ensure verification addresses applicable print, material, and fastener requirements, including thread form/gaging, mechanical properties, hardness, metallurgical integrity, decarburization, surface condition, coating performance, hydrogen-embrittlement controls, and lot traceability.
  • Partner with Engineering, Operations, and outside processors to control high-risk and special processes, including applicable CQI-9, CQI-11, and CQI-12 requirements.
  • Strengthen laboratory and inspection methods, sampling plans, gage capability, test reliability, and reaction plans; eliminate inspection as a substitute for capable processes.
  • Own customer complaint response from immediate containment through verified permanent corrective action using disciplined 8D and root-cause methods.
  • Manage customer portals, scorecards, PPAP submissions, corrective-action deadlines, controlled-shipping activity, and customer visits with speed and accuracy.
  • Manage Quality related new-product launch deliverables by ensuring manufacturing feasibility, risk identification, control-plan readiness, measurement capability, run-at-rate quality, and safe-launch execution.
  • Partner with Purchasing to improve supplier and outside-processor quality, approve changes, resolve repeat nonconformance, and reduce incoming risk.
  • Build a capable, accountable quality team through clear standards, coaching, technical development, performance management, and succession planning.
  • Develop quality engineers, technicians, and inspectors to solve problems at the process rather than rely on sorting or repeated containment.
  • Drive measurable reduction in customer PPM, internal scrap/rework, cost of poor quality, repeat defects, audit findings, and response cycle time.
  • Model urgency, candor, and cross-functional ownership; communicate difficult quality facts early and without dilution.
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