Operational Excellence Intern (Industrial Solutions)

BorgWarner•Hendersonville, NC

11d

About The Position

The Operational Excellence (OpEx) Intern supports and advances continuous improvement initiatives across the organization. Reporting directly to the Quality and Operational Excellence Senior Manager, the intern gains hands-on experience applying Lean principles, data-driven problem solving, and process optimization techniques to improve product quality and operational performance. The role collaborates with cross-functional teams to identify inefficiencies, implement solutions, and contribute to a culture of excellence and innovation. This is a paid internship. Pay is based on the intern’s academic standing, such as sophomore, junior, senior, or graduate status. Students may be eligible for housing support and travel reimbursement. The position is located in Hendersonville, North Carolina.

Requirements

Currently pursuing a bachelor's or master's degree in Industrial, Mechatronic, or Electrical Engineering, Computer Science, or a related field.
Strong analytical and problem-solving skills.
Proficiency in Microsoft Excel, PowerPoint, and data visualization tools such as Power BI.
Familiarity with Python, C++, or Java, and SQL.
Ability to receive feedback from various sources and develop a ground-up solution to production issues.
Adherence to safety rules and procedures, including use of personal protective equipment as required.

Nice To Haves

Familiarity with Ignition.

Responsibilities

Assist in developing, deploying, and sustaining standardized processes to improve product quality and operational efficiency.
Document standard operating procedures (SOPs) and process maps.
Help identify and analyze process inefficiencies using Lean methodologies, and develop standard work, key milestones, and deliverables.
Support data collection, analysis, and reporting for ongoing improvement projects.
Develop visualizations for the production floor to help the operations team track and prioritize components.
Participate in Kaizen events and cross-functional workshops.
Assist with visual management tools and dashboards for tracking performance metrics.
Collaborate with cross-functional teams to prioritize improvement opportunities based on data-driven analysis and business impact.
Follow BorgWarner Environmental Health and Safety requirements, including safety rules, procedures, training, and the required use of personal protective equipment; correct or promptly report unsafe situations and incidents.