Nuclear Fuels Lead Engineer

Zap EnergyEverett, WA

About The Position

Zap Energy is seeking a Nuclear Fuels Team Lead to support the Zap Micro Reactor (ZMR) program. In this role, you will lead an integrated product team to deliver a liquid metal cooled fission reactor in support of Zap’s integrated nuclear mission. The ideal candidate has extensive experience in analysis, testing, qualification, and fabrication of nuclear fuels. Technical expertise in fuel performance, thermal-mechanics, and materials science is required. A firm understanding of the NRC licensing process and fuel qualification is also necessary. This role requires identifying and solving ill-defined first-of-a-kind problems. Being a team player is foundational to success in this role.

Requirements

  • Bachelor’s degree in Materials Science/Engineering, Nuclear Engineering, Mechanical Engineering, Aerospace Engineering or related field from an ABET-accredited program is required.
  • At least 8 years of experience in materials science and engineering, including execution of test campaigns.
  • At least 5 years working on design, qualification, and/or modeling of nuclear fuels.
  • Expert in nuclear fuel performance modeling and simulation, including tools like BISON.
  • Proficiency with high-temperature material applications and unique considerations.
  • Proficiency with nuclear safety analysis and regulatory requirements.
  • Knowledge of modern software engineering practices and programming languages, such as Python.
  • At least 2 years of experience managing a team of three or more direct reports.
  • Excellent technical writing skills and the ability to clearly present complex information to both internal and external stakeholders, including regulators.
  • Strong commitment to safety, quality, and ethical standards in engineering, including the ability to infuse this commitment throughout the organization.
  • Strong analytical and problem-solving skills with attention to detail.
  • Self-starter and can-do attitude.
  • Familiarity and competence with basic program management processes and tools.
  • Outside the box thinking, grounded in practical engineering solutions.
  • Effective communication skills, both verbal and written.
  • The ability to collaborate in a multidisciplinary team environment.
  • Adaptability, resilience, and commitment to continuous learning.

Responsibilities

  • Plan, organize and lead the Nuclear Fuels team within an NQA-1 program that includes: Design and analysis of fuel pins and assemblies, including swelling, creep, and fission gas release.
  • Identify needs and develop test matrices for material testing.
  • Supplier engagement throughout the fuel procurement process, including enrichment and fabrication.
  • Develop a fuel qualification plan and execute testing.
  • Drive NRC engagement, including authorship of white papers, topical reports, and licensing documentation.
  • Build out Nuclear Fuels team. Act as line manager for your team. Own your team’s technical performance, delivery of scope, and their professional development.
  • Develop strategic plans and see those plans to completion, including materials testing and fuel qualification. Perform fuel performance modeling and simulation to inform design decisions and support the design and/or safety basis. Plan and assign work packages to meet schedule milestones. Review and approve engineering deliverables, including supplier submittals. Be the primary point of contact for the ZMR fuel.
  • Work with design, testing, and integration teams to ensure the design basis and safety basis are in-sync. Identify and evaluate engineering trade-offs for design basis and safety-basis, especially when in conflict. Identify key testing activities to simplify or gain confidence in the design. Actively identify areas for engineering and process improvement, including implementation of solutions.
  • Act as a technical representative for supplier collaborations.
  • Perform work within a graded quality assurance program. Identify and implement right-sized solutions to increase efficiency in execution, especially for cross-organizational functions related to quality assurance.
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