New Product Launch Technician II

La-Z-Boy•Dayton, TN
•Onsite

About The Position

Manages the new product and engineering program launch and verification process with a focus on communicating the design’s quality and aesthetic expectations, verifying the accuracy of design information, reducing post-launch engineering changes by identifying issues upfront, and leading the initial training at the manufacturing facilities.

Requirements

  • High School diploma or GED with 2-4 years of relevant experience or equivalent
  • Must be fully trained in upholstery, framing, sub-upholstery, assembly, and packaging process.
  • Full knowledge and understanding of La-Z-Boy’s manufacturing standards and tolerances.
  • 5 years’ experience in upholstery cell operations or equivalent design time at R&D.
  • Ability to read and interpret documents such as safety rules, operating and maintenance instructions, procedure manuals, upholstery notes, prints, assembly instructions.
  • Ability to write reports and correspondence, create presentations, and speak effectively before groups of customers or employees of the organization.
  • Ability to define problems, collect data, establish facts, and draw a valid conclusion from the given premises.
  • Operational knowledge of essential computer programs including Microsoft Office (Project, Word, Excel, PowerPoint, Teams, and Outlook), E1, and Agile.
  • Ability to travel up to 25%, sometimes with little advanced notice.

Nice To Haves

  • Associate degree in Mechanical, Industrial, or Quality Engineering
  • Knowledge of FMEA, DFM, DFA, and lean production
  • Experience with Advanced Product Quality Planning (APQP), and product quality auditing
  • Experience in cost reduction initiatives in a design/manufacturing environment
  • Experience with Solidworks or similar CAD software
  • Experience with Visio software
  • Experience in the creation of VSWIs or other visual work instructions.
  • Proficiency in Spanish Language

Responsibilities

  • Review new product/engineering program information sheet and provide kick-off questions
  • Review design iterations for DFMA best practices
  • Actively participates in new product and engineering management reviews, acting as the voice of upholstery manufacturing
  • Actively participates in DFM builds, FMEA, and project team program reviews
  • Recommend data-driven design modifications
  • Coordinate the delivery of new program verification and engineering pilot build parts from the Innovation Center, internal plant locations, supply centers, and external suppliers to the planned build location
  • Verify the accuracy of design and engineering information such as upholstery notes, prints, and the Bill of Materials
  • Check all applicable wood, poly, fiber bags, and sewn sets against manufacturing requirements
  • Work with engineering to ensure new metal and plastic components and assemblies meet specifications
  • Ensure new program verification and engineering pilot units are scheduled and batched for the build
  • Build all new program verification units, and participate in engineering pilot builds
  • Schedule manufacturing safety reviews with the plant EHS Team during the new program verification and engineering pilot builds
  • Capture, report, and problem solve issues during the new program verification, engineering pilot, and new program/engineering launch meetings
  • Lead new product and engineering program review meeting with the manufacturing plant leadership team
  • Creation of applicable VSWIs
  • Train the trainers and cell team members on the first production units, explaining quality expectations to ensure they are understood
  • Assist in training as new products and engineering programs are introduced in additional cell locations
  • Assist safe launch with LPA & OOB Audits

Benefits

  • Medical
  • Vision
  • Dental
  • Basic Life Insurance
  • 401k retirement plan with company match of up to 6%
  • 9-11 paid holidays each year
  • two weeks’ prorated vacation as a new hire
  • personal time (non-exempt only) or state mandated sick time
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