Mold Setter I
About The Position
Build a Career, Not Just a Job Join ALPLA, a global leader in sustainable packaging solutions serving some of the world's most recognized brands, including P&G, Unilever, L'Oréal, PepsiCo, and many more. As a family-owned company with locations around the world, ALPLA offers stable careers, hands-on training, competitive benefits, and opportunities for growth. Whether you're an experienced manufacturing professional or looking to start a new career, we provide the support and development you need to succeed. At ALPLA, we invest in our people, promote from within, and foster a culture focused on safety, teamwork, innovation, and continuous improvement. From apprenticeship programs and technical training to leadership development opportunities, ALPLA is committed to helping employees build long-term careers.
Requirements
- High school diploma or GED
- 2+ years of experience operating molding machines.
- Understanding of plastics materials (HDPE, PP, PET, etc.).
- Ability to read process sheets, and technical drawings.
- Experience with tooling setup, parison control, and troubleshooting minor defects
- Basic mechanical aptitude and problem-solving skills.
- It is required to act in a safe and environmentally responsible manner at all times by adhering to all ALPLA policies and procedures and Safety Standards (OSHA).
Nice To Haves
- Technical certification in plastics processing or manufacturing.
- Experience with automation systems and robotics.
- Lean manufacturing or continuous improvement experience.
Responsibilities
- Assist in mold changes on molding machines, including removal and installation of molds, heads, and related tooling.
- Set up machines for production runs, including parison programming, temperature settings, and process parameters.
- Conduct startup and verify product quality to meet specifications.
- Troubleshoot molding, machine, and tooling abnormalities to minimize downtime and scrap while ensuring product quality.
- Adjust machine settings to optimize cycle time, quality, and efficiency.
- Perform preventive maintenance on molds, machines, and auxiliary equipment.
- Inspect molds and tooling for wear, damage, or defects; report and coordinate repairs.
- Ensure proper alignment, clamping, cooling, and operation of molds.
- Document setup parameters, process changes, and production data.
- Follow setup sheets, process documentation, and production schedules
- Maintain 5S standards in work area: Support downtime reduction through efficient preparation and execution
- Perform other duties as assigned
- Strict adherence to ALPLA Safety Standards, including: Lockout/Tagout (LOTO), PPE usage, Safe mold handling practices
- Report near misses, hazards, and unsafe conditions
- Work closely with Mold Setter II, Technicians, Maintenance, and Production teams to meet performance objectives
- Communicate effectively on job status, issues, and handoffs
- Support continuous improvement initiatives
- Support operator training on machine operation and quality checks as needed
Benefits
- Competitive pay and comprehensive benefits
- Medical, dental, and vision coverage
- 401(k) with company match
- Childcare and dependent care savings programs
- Paid vacation and holidays
- Company-paid life, short-term, and long-term disability insurance
- Tuition reimbursement and educational assistance programs
- Career growth and advancement opportunities
- Employee recognition programs
- Hands-on training and professional development
- A stable, growing company committed to sustainability
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What This Job Offers
Job Type
Full-time
Career Level
Entry Level
Education Level
High school or GED
