Metrology Lead Engineer

Type One Energy•Knoxville, TN

4d•Hybrid

About The Position

Type One Energy is seeking a Metrology Lead Engineer to develop measurement and calibration capabilities for its large steel stellarator fusion assemblies. The role will help select metrology systems, define the metrological approach, and create processes and procedures to ensure components meet specifications before integration and that assemblies can be installed and aligned accurately within the fusion system. The work will influence fabrication practices, product quality, and the company’s ability to develop grid-scale fusion power. The position supports early-stage design as well as detailed manufacturing, fabrication, assembly, and qualification. The successful candidate will develop practical, scalable measurement and inspection solutions for complex mechanical systems and extreme environments, while building and integrating workflows within an EVM-based project management framework. The role contributes to predictable, transparent delivery aligned with the company’s fusion energy development roadmap.

Requirements

Bachelor’s or master’s degree in engineering, physics, or a related discipline.
At least 7 years of experience in metrology, precision measurement, or quality engineering.
At least 3 years of experience in a leadership role.
Strong understanding of mechanical design principles, precision tolerancing, and manufacturing processes.
Deep knowledge of calibration methods, uncertainty analysis, and measurement system analysis (MSA).
Strong project discipline and familiarity with engineering development processes and integrating workflows within an EVM-based project management framework.
Motivation and creativity, with a passion for innovation.
Ability to work collaboratively with highly educated and skilled subject matter experts from varied backgrounds.

Nice To Haves

Strong understanding of GD&T (Geometric Dimensioning and Tolerancing) and fabrication or manufacturing processes for large steel structures.
Familiarity with automation, robotics, or mechatronic systems used in precision manufacturing.
Demonstrated success leading complex engineering projects from concept to production.
Proficiency with 3D CAD tools such as SolidWorks, Siemens NX, or similar.
Experience designing equipment or processes for high-radiological or nuclear environments, or other extreme service conditions.

Responsibilities

Serve as a subject matter expert in metrology, measurement, and inspection, advising cross-functional teams on manufacturing, fabrication, and assembly implications.
Define, design, and develop metrology solutions, including hardware engineering, test software implementation, and qualification of components and assemblies.
Support the development and implementation of manufacturing process and equipment qualification and validation plans.
Collect metrology data and correlate it with performance metrics, including spatial envelopes and alignment requirements.
Lead problem-solving and disposition efforts for non-compliant components and systems in support of engineering dispositions.
Review, guide, and validate designs created by peers and external suppliers to ensure technical excellence and manufacturability.
Support FMEA, DFMA, and risk assessments for critical hardware and assemblies.
Collaborate with suppliers and internal teams on fabrication, assembly, and qualification of mechanical systems.
Develop and execute test plans for vendor-received components, mechanically or weld-combined components, and multi-component or subassembly systems.
Author detailed engineering drawings, procedures, and specifications in compliance with quality and safety standards.
Develop and maintain calibration programs for mechanical, optical, and electronic measurement systems.
Contribute to process development documentation, design reviews, and configuration control processes.