Metrology Lead Engineer

Type One Energy Group•Knoxville, TN

2d•Hybrid

About The Position

The Metrology Lead Engineer will lead measurement and calibration excellence for Type One Energy’s stellarator fusion machines. The role will help select metrology systems, define the metrological approach, and develop processes and procedures to ensure components meet specifications before integration and that assemblies can be installed and aligned within the stellarator system. The position supports early-stage design and detailed manufacturing, providing practical, scalable solutions for complex engineering challenges and extreme environments. It combines technical leadership with project discipline and contributes to predictable, transparent delivery within an EVM-based project management framework and the company’s fusion energy development roadmap. The role is based in Knoxville, Tennessee, is permanent and full-time, and reports to the VP Stellarator Maintenance & Inspection Services. The position may require access to technology or information subject to U.S. export control laws; employment offers for affected positions are contingent on the company’s ability to comply with applicable requirements and obtain any necessary authorizations.

Requirements

Bachelor’s or master’s degree in engineering, Physics, or a related discipline.
At least 7 years of experience with metrology, precision measurement, or quality engineering.
At least 3 years in a leadership role.
Strong understanding of mechanical design principles, precision tolerancing, and manufacturing processes.
Deep knowledge of calibration methods, uncertainty analysis, and measurement system analysis (MSA).
Motivated and creative professional with a passion to innovate.
Team player able to work with subject matter experts from varied backgrounds and experiences.

Nice To Haves

Strong understanding of GD&T (Geometric Dimensioning and Tolerancing) and fabrication or manufacturing processes for large steel structures.
Familiarity with automation, robotics, or mechatronic systems used in precision manufacturing.
Demonstrated success leading complex engineering projects from concept to production.
Proficiency with 3D CAD tools such as SolidWorks, Siemens NX, or similar.
Experience designing equipment or processes for high-radiological or nuclear environments, or other extreme service conditions.

Responsibilities

Serve as a subject matter expert in metrology, measurement, and inspection, advising cross-functional teams on manufacturing, fabrication, and assembly implications.
Define, design, and develop metrology solutions, including hardware engineering, test software implementation, and qualification of components and assemblies.
Support the creation and implementation of manufacturing process and equipment qualification validation plans.
Collect metrology data and correlate it with performance metrics, including spatial envelopes and alignment requirements.
Lead problem-solving and disposition activities supporting engineering dispositions for non-compliant components and systems.
Review, guide, and validate designs created by peers and external suppliers to ensure technical excellence and manufacturability.
Support FMEA, DFMA, and risk assessments for critical hardware and assemblies.
Collaborate with suppliers and internal teams on fabrication, assembly, and qualification of mechanical systems.
Develop and execute test plans for vendor-received components, mechanically or weld-joined components, and assemblies comprising multiple components or subassemblies.
Author engineering drawings, procedures, and specifications in compliance with quality and safety standards.
Develop and maintain calibration programs for mechanical, optical, and electronic measurement systems.
Contribute to process development documentation, design reviews, and configuration control processes.