Metrology Engineer

Blackstone Industrial Services IncHouston, TX

About The Position

The Metrology Engineer is a degree-qualified engineering position responsible for the dimensional engineering of critical rotating equipment components. The role applies mechanical engineering theory — geometric dimensioning and tolerancing, tolerance stack-up and fit analysis, measurement uncertainty, and materials behaviour — to reverse-engineer, qualify, and release replacement components for centrifugal and reciprocating compressors, steam turbines, pumps, and gearboxes. The engineer owns the technical scope from as-found measurement through released manufacturing drawings and serves as the technical authority for the metrology function and the Parts Liberty program. A bachelor's degree in mechanical engineering or a directly related engineering discipline is a mandatory requirement of this position. The duties below require the application of engineering theory and judgment and cannot be performed without that academic engineering background.

Requirements

  • Bachelor's degree in Mechanical Engineering required; related engineering disciplines (Manufacturing, Materials, Mechatronics, or Aerospace) considered.
  • Foreign degrees must be evaluated for U.S. bachelor's equivalency.
  • CAD coursework or certification required.
  • Valid driver's license, clean driving record, and U.S. work authorization required.
  • Strong knowledge of rotating equipment, including compressors, turbines, pumps, and gearboxes.
  • Expertise in GD&T (ASME Y14.5), tolerance analysis, fits, clearances, thermal growth, and material effects on dimensional stability.
  • Proficient in metrology, measurement system qualification, and API/ASME standards.
  • Skilled in 3D CAD modeling, 2D drafting, scan-to-CAD software, and manufacturing processes.
  • Strong technical writing, customer communication, and Microsoft Office/PLM proficiency.
  • Demonstrated analytical problem-solving, sound engineering judgment, and ability to work independently and within cross-functional teams.
  • Minimum 3 years of engineering experience in rotating equipment, manufacturing, reliability, or metrology.
  • Experience producing manufacturing drawings and engineered component designs.
  • Experience developing scope, estimates, and technical solutions in a quality-driven environment.
  • Proven ability to mentor technicians and junior engineers.

Nice To Haves

  • 3D scanning/contact probing experience preferred.
  • Background in field services, petrochemical, refining, or power generation industries.

Responsibilities

  • Lead reverse-engineering projects from initial measurement through manufacturing drawing release and supplier hand-off.
  • Apply ASME Y14.5 GD&T principles to define tolerance schemes for engineered replacement components.
  • Perform tolerance stack-up, fit, clearance, and thermal growth analyses for rotating equipment.
  • Develop measurement strategies, uncertainty budgets, and qualify metrology systems to ISO 10360 and ASME B89 standards.
  • Create inspection and test plans aligned with API, ASME, OEM, and customer requirements.
  • Interpret specifications, drawings, and industry standards; identify gaps, deviations, and engineering risks.
  • Convert scan and measurement data into parametric CAD models and manufacturing drawings.
  • Assess component condition, disposition nonconformances, and engineer repair or replacement solutions.
  • Lead root cause investigations and prepare technical findings reports.
  • Develop engineering cost estimates, technical proposals, and support customer engineering reviews.
  • Serve as technical authority for design reviews, supplier verification, and quality assurance activities.
  • Oversee metrology technicians, review engineering deliverables, and maintain standards, procedures, and technical documentation.
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