Metal Finisher #1, 2nd Shift

General Dynamics Ordnance & Tactical Systems•Saco, ME

About The Position

The Metal Finisher #1 sets up and operates metal-finishing equipment and processes, including vibrators, tumbling barrels, shakers, magnetic separators, and phosphate coating. The position inspects parts for rust and scale and is responsible for the quality of parts leaving the phosphate coating area during the employee’s shift. Work is performed according to company directives and policies, military specifications, quality documents, and manufacturing instructions. The role includes testing and maintaining phosphate solutions, operating abrasive-cleaning and polishing equipment, preparing parts for finishing, and processing designated items through heat-treat ovens to prevent hydrogen embrittlement. The employee maintains heat-treatment logs, monitors and reconditions finishing media, loads and unloads parts, protects finished items from corrosion, and keeps equipment clean and serviceable. The position requires frequent lifting of up to 35 pounds and occasional lifting of up to 50 pounds. A high school diploma or GED is required. The employee must be able to perform all tasks and duties of Metal Finisher #2 and #3, may need to enter or verify information in forms or databases, and must follow detailed instructions and perform other duties as directed by supervision.

Requirements

  • High school diploma or GED required.
  • Must be capable of performing all tasks and duties of Metal Finisher #2 and #3.
  • Must be able to lift 35 pounds frequently and 50 pounds occasionally.
  • Must follow detailed instructions and perform other duties as directed by supervision.

Responsibilities

  • Collect weekly samples of phosphate coating solutions.
  • Analyze phosphate solution daily for total and free acid according to the applicable work instruction.
  • Add appropriate chemicals and prepare and run daily salt-spray and coating-weight samples according to work instructions.
  • Operate abrasive-cleaning equipment, including grit-blast machines.
  • Use abrasive sanding discs, belts, wheels, buffing and polishing wheels, and compounds.
  • Use trichloroethylene vapor degreaser, acid descaler, and caustic cleaning compounds.
  • Plug or mask parts as needed to protect them from abrasive or coating processes.
  • Mix abrasives as needed based on part size, design, and material to achieve the specified finish.
  • Add media as it wears down and determine when cycles may be stopped to add parts.
  • Process designated items through a heat-treat oven during phosphate coating cycles to prevent hydrogen embrittlement.
  • Maintain daily logs of heat-treated items in compliance with company and government directives.
  • Start, shut off, and adjust oven temperatures as needed.
  • Monitor finishing media for glazed, loaded, or dull conditions and recondition it as necessary.
  • Use an electrical hoist or manually lift trays, baskets, and racks containing parts.
  • Load and unload items from finishing processes.
  • Protect finished items from corrosion by applying oil or other rust inhibitors.
  • Use gauges during final sanding, buffing, and polishing to ensure specifications are met.
  • Maintain equipment cleanliness and serviceability through good housekeeping practices.
  • Enter and verify information in written forms or databases as appropriate.
  • Perform other duties as directed by supervision and follow detailed instructions.

Benefits

  • Medical insurance
  • Dental insurance
  • Vision insurance
  • Short- and long-term disability insurance
  • Basic life insurance
  • Pre-tax spending accounts
  • 401(k) plan
  • Potential eligibility to participate in the Company’s Gain Sharing Program
  • Paid time off as set forth in the applicable Collective Bargaining Agreement
  • Additional benefits may be available under the location’s applicable Collective Bargaining Agreement
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