Melt Operator (6a-2:15p)

Orion Castings•Grafton, WI

About The Position

Melt Operators ensure the safe and effective completion of daily production requirements. The role involves setting up and operating furnaces for melting, handling materials and products, maintaining equipment, and supporting product quality and shipping preparation. Operators follow established quality, safety, and 5S procedures and complete required production and maintenance paperwork. The position requires physical activity throughout the shift, including lifting, standing, bending, twisting, and moving between machines. Duties may be adjusted or assigned by management to support productive company operations.

Requirements

  • Positive attitude and good interpersonal skills.
  • Willingness to embrace new technology and change and to continually seek improvement.
  • Ability to apply 5S methodology.
  • Good written and verbal communication skills, including the ability to read, understand, and execute written directives.
  • Good math skills.
  • Good mechanical skills.
  • Good attendance record.
  • High school diploma, GED, or equivalent.
  • Ability to move between machines as needed.
  • Knowledge of molds and casting process theory.
  • Ability to lift 50 pounds and reach and lift moderately heavy parts, potentially several hundred repetitions per shift.
  • Ability to stand, bend, and/or twist for at least 8 hours per day.
  • Ability to ascend and descend stairs and to sit, walk, climb, stoop, and kneel.

Responsibilities

  • Tap furnaces as directed by the supervisor.
  • Set up and operate furnaces for melting.
  • Load and unload materials.
  • Clean furnaces and equipment.
  • Count, weigh, and record materials moved on the daily production sheet.
  • Collect and label material samples with identifying information and take samples for laboratory analysis.
  • Operate an industrial truck or electrical hoist to assist with loading or moving materials and products.
  • Skim sows and ingots, ensuring products meet or exceed quality standards.
  • Stack, band, and prepare products for shipping.
  • Diagnose, troubleshoot, and repair furnaces.
  • Maintain a clean and orderly work area and equipment in accordance with 5S standards.
  • Complete required paperwork accurately and on time, including attendance reports, corrective actions, and preventative maintenance work orders.
  • Comply with established QMS procedures and follow the Quality Policy, ISO/TS system, and related procedures; participate in the Continuous Quality process.
  • Maintain a clean and safe work environment and report unsafe conditions promptly.
  • Follow OSHA and Pace Industries safety rules and policies, including wearing appropriate PPE.
  • Perform other associated duties or work as needed or assigned to support productive company operations.
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