Melt Operator (6a-2:15p)

Pace Industries•Grafton, WI

About The Position

Melt Operators ensure the safe and effective completion of daily production requirements. The role involves setting up and operating furnaces for melting, handling and preparing materials and products, maintaining equipment and work areas, completing production records and other paperwork, and following quality and safety procedures. Operators may also perform furnace diagnostics, troubleshooting, and repairs, and take on other duties as needed to support productive company operations.

Requirements

  • High school diploma, GED, or equivalent.
  • Ability to move between machines as needed.
  • Knowledge of molds and casting process theory.
  • Positive attitude and good interpersonal skills.
  • Willingness to embrace new technology and change and to continually seek improvement.
  • Ability to apply 5S methodology.
  • Good written and verbal communication skills, including the ability to read, understand, and carry out written directives.
  • Good math skills.
  • Good mechanical skills.
  • Maintain a good attendance record.
  • Ability to lift 50 pounds and reach and lift moderately heavy parts, potentially several hundred repetitions per shift.
  • Ability to stand, bend, and/or twist for at least 8 hours per day.
  • Ability to ascend and descend stairs and to sit, walk, climb, stoop, and kneel.

Responsibilities

  • Tap furnaces as directed by the supervisor.
  • Set up and operate the furnace for melting.
  • Load and unload materials.
  • Clean the furnace and equipment.
  • Count, weigh, and record the number of units of materials moved on the daily production sheet.
  • Remove and label material samples with identifying information and take samples for laboratory analysis.
  • Operate an industrial truck or electrical hoist to assist with loading or moving materials and products.
  • Skim sows and ingots, ensuring products meet or exceed quality standards.
  • Stack, band, and prepare products for shipping.
  • Diagnose, troubleshoot, and repair furnaces.
  • Maintain a clean and orderly work area and equipment in accordance with 5S standards.
  • Complete required paperwork accurately and on time, including attendance reporting, corrective actions, and preventative maintenance work orders.
  • Comply with established QMS procedures and follow the Quality Policy, ISO/TS system, and procedures; participate in the Continuous Quality process.
  • Maintain a clean and safe work environment and report unsafe conditions promptly.
  • Follow OSHA and company safety rules and policies, including wearing required personal protective equipment.
  • Perform other associated duties as needed or assigned to support productive company operations.
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