Mechanical Staff Engineer

BorgWarner•Auburn Hills, MI

22d•Hybrid

About The Position

BorgWarner PDS (USA) Inc. is seeking a Mechanical Staff Engineer to design mechanical components for Hybrid/Electric Onboard Charger and DC/DC Converter systems. This role involves ensuring designs comply with company best practices and meet customer specifications. The engineer will also design connectors, bus bars, and liquid cooling heat sinks for power electronics. A key aspect of the role is performing various mechanical analyses and collaborating with cross-functional teams and suppliers to ensure design for manufacturing and meet all requirements.

Requirements

Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or Automotive Engineering
60 months of experience in job offered or other related mechanical hardware design position.
Experience with automotive environmental and durability requirements
Experience with mechanical design / analysis for automotive-based power electronics
Experience using CAD applications, including NX
Experience with analysis tools

Nice To Haves

Knowledge of thermal management for power electronics.

Responsibilities

Mechanical design of Hybrid/Electric Onboard Charger and DC/DC Converter systems.
Design mechanical components in compliance with the BorgWarner Lessons Learned and Best Practices.
Design product and components to meet customer specifications.
Design connectors and bus bars for power electronics including PCB interconnects.
Design liquid cooling heat sink for power electronics.
Perform mechanical analysis and verification for vibration, thermal shock, IPK ratings, thermal performance, GD&T tolerance stack up, and DFMEA.
Work with manufacturing to ensure design for manufacturing (DFM).
Work with electrical engineering team to define and package PCBs, transformers, and other components.
Work with CAE engineer to draft and update 2D drawings and 3D models.
Work with component suppliers to ensure components meet design requirements.
Document design as needed and required.
Develop and interface with supply base in support of program needs and purchasing initiatives.
Follow a structured problem-solving approach to resolve issues.