Mechanical Design Engineer

Flex•Austin, TX

2d•Onsite

About The Position

Flex is the diversified manufacturing partner of choice that helps market-leading brands design, build and deliver innovative products that improve the world. A career at Flex offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment. If you are excited about a role but don't meet every bullet point, we encourage you to apply and join us to create the extraordinary. We are seeking a Mechanical Design Engineer to design, develop, and implement automated assembly solutions in a high-volume electronics manufacturing environment. This role will focus on the mechanical design and integration of automation cells utilizing industrial robots, custom end-of-arm tooling (EOAT), automated fastening systems, vision systems, and precision assembly equipment. This position is based onsite in Austin, TX.

Requirements

Bachelor’s degree in Mechanical Engineering or related field.
2+ years of experience
Proficiency with 3D CAD software and mechanical design documentation (SolidWorks preferred)
Experience designing automated manufacturing equipment, robotics, and assembly systems.
Strong knowledge of industrial robots, EOAT, fastening technologies, conveyors, sensors, and automation hardware.
Understanding of DFM, DFA, DFR, tolerance analysis, and machine design principles.
Experience supporting equipment integration, testing, and production launch activities.
Strong problem-solving, project management, and cross-functional collaboration skills.

Responsibilities

Design and develop automated assembly cells, workstations, and production equipment to improve throughput, quality, and efficiency.
Create 3D CAD models, mechanical layouts, detailed drawings, BOMs, and engineering documentation.
Design functional prototypes and custom tooling through 3D printing to support engineering and automation projects.
Design and develop custom automated solutions, including robotic, end-of-arm-tooling (EOAT) for material handling, assembly, fastening, inspections and insertion as well as fixture applications, and poka-yoke systems.
Perform engineering analyses, including tolerance stack-ups, structural calculations, cycle time studies, and mechanical stress evaluations.
Support equipment commissioning, debugging, validation, and production startup activities.
Collaborate with Electrical, Controls, Manufacturing, and Quality Engineering teams to integrate automation solutions and establish process controls.
Work with suppliers and machine builders on custom automation equipment and tooling.
Support project planning, cost estimation, procurement, scheduling, and supplier management.
Ensure designs meet safety, reliability, manufacturability, and company engineering standards.