Mechanical Design Engineer - Sensor Cleaning

ZooxFoster City, CA
$151,000 - $207,000

About The Position

As a Mechanical Design Engineer on the Sensor Cleaning team, you will play a critical role in ensuring Zoox vehicles can operate safely and reliably in real-world environments. You will be responsible for developing, integrating, validating, and launching sensor cleaning systems that maintain the performance of cameras, lidars, and other perception sensors across a wide range of weather and contamination conditions. You will drive engineering solutions that ensure sensors remain within operational specifications, minimize contamination-related failures, reduce supply chain and manufacturing yield losses, improve vehicle availability, and support scalable deployment of Zoox autonomous vehicles.

Requirements

  • Mechanical Engineering or Mechatronic BS + 5 years or MS + 3 years of working experience within the automotive industry.
  • Strong mechanical design fundamentals including: Plastic injection molded components, Sheet metal and machined parts, Tolerance stack-up analysis, Fluid systems and pneumatic systems, Thermal and heating system integration.
  • Proficiency with 3D CAD tools (CATIA, NX, Creo, or SolidWorks).
  • Experience leading cross-functional teams to innovate and drive new ideas and solutions into products.
  • Experience with DV/PV testing, DFMEA, PFMEA, APQP, and PPAP processes.

Nice To Haves

  • Prior sensor cleaning experience is a bonus.
  • Optical sensor/ADAS system experience is a bonus.

Responsibilities

  • Develop sensor cleaning components and systems to keep sensors free of contaminants.
  • Perform packaging studies, tolerance analysis, DFMEA, DFM/DFA, and reliability assessments.
  • Design and build mockups, proofs of concept, and functional prototypes.
  • Develop and release CAD models, engineering drawings, and BOMs.
  • Support test engineering, sensor performance engineers, and validation teams in test design, failure analysis, and quality management.
  • Collaborate with manufacturing engineers and quality engineer to ramp production processes and meet build objectives.
  • Maintain BOMs, documenting and approving build processes, and supporting quality and cost engineering throughout the supply chain of the assemblies.
  • Collaborate with suppliers to develop prototypes, resolve technical issues, and support manufacturing readiness.

Benefits

  • paid time off (e.g. sick leave, vacation, bereavement)
  • unpaid time off
  • Zoox Stock Appreciation Rights
  • Amazon RSUs
  • health insurance
  • long-term care insurance
  • long-term and short-term disability insurance
  • life insurance
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