Mechanical Design Engineer

Viasat, Inc. • Carlsbad, CA

9d

About The Position

One team. Global challenges. Infinite opportunities. At Viasat, we’re on a mission to deliver connections with the capacity to change the world. For more than 35 years, Viasat has helped shape how consumers, businesses, governments and militaries around the globe communicate. We’re looking for people who think big, act fearlessly, and create an inclusive environment that drives positive impact to join our team.

Viasat is seeking a dynamic Mechanical Build Engineer to become part of our growing team. In this exciting role, you will play a key part in the design, documentation, and testing of electronics hardware, ensuring high-quality mechanical integration and reliable performance across complex systems. You will collaborate with multi-functional teams to translate build concepts into build-ready solutions, support prototype development, and drive continuous improvement throughout the product lifecycle.

Requirements

• 7 to 10 years of experience in Mechanical Design Engineering including development of electronics packaging, ruggedized products, and cryptographic equipment.
• Design experience creating 3D parts and assemblies using SolidWorks.
• Experience in creating and analyzing models in thermal analysis software (Ansys, Thermal Desktop, SolidWorks Flow Sim or similar).
• Experience performing thermal analysis of electronics components down to the junction level and managing heat dissipation within electronics assemblies.
• Experience designing ruggedized products for harsh environments.
• Experience working as part of a diverse team of multiple fields.
• Ability to manage, allocate, and derive requirements, familiarity with MIL-STD-810 environmental testing and similar MIL standards.
• Ability to create specifications and presentations.
• Proficiency in MS Word, Excel, and Power Point.
• Strong communication skills – both verbal and written.
• Bachelor of Science in Mechanical Engineering or a similar relevant engineering degree, or equivalent experience.
• U.S. Citizenship Required.
• Active U.S. Secret Clearance required.

Nice To Haves

• Cryptographic electronics packaging experience using SolidWorks.
• Thermal Analysis experience for electronic modules.
• Active U.S Secret Clearance.

Responsibilities

• Design, documentation, and testing of electronics hardware.
• Ensure high-quality mechanical integration and reliable performance across complex systems.
• Collaborate with multi-functional teams to translate build concepts into build-ready solutions.
• Support prototype development.
• Drive continuous improvement throughout the product lifecycle.
• Electronics packaging, cabling, thermal analysis down to the component junction level, structural analysis, and qualification testing.
• Ensure the build has the accurate parts, materials and interface developed so each module operates as intended within its environmental and performance requirements.
• Work directly with a diverse staff including engineering, configuration management, supply chain, manufacturing, and quality assurance to manage the product development.

Benefits

• Range of medical, financial, and/or other benefits, dependent on the position offered.
• Comprehensive benefit offerings that are focused on your holistic health and wellness.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior