Material Flow Engineer

Magna International•Mississauga, ON

3d•$80,000 - $85,000

About The Position

At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are. Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.

Requirements

Layout/design tools: AutoCAD or similar
Advanced Excel and data visualization (Power BI preferred)
ERP/WMS systems (SAP, Oracle, etc.)
Experience with PFEP systems and material flow databases
Exposure to AMRs/AGVs and automated logistics systems
Familiarity with SMARTPICK or digital picking systems
Strong analytical and problem-solving skills
Expertise in lean manufacturing and continuous improvement
Systems thinking and process design capability
Data-driven decision-making
Effective cross-functional communication
Strong presentation and communication skills -both verbal and written
Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field
3–7+ years of experience in material flow, logistics, or manufacturing engineering
Experience in automated or high-volume production environments preferred

Responsibilities

Design and optimize factory layouts, including production lines, supermarkets, storage locations, and material routes
Define and maintain storage locations (bin locations, supermarket design, rack configuration) to ensure efficient material access and replenishment
Support facility expansions, reconfigurations, and new product launches
Define line-side material presentation strategies, including “border of line” design and replenishment zones
Implement and optimize delivery methods such as kitting, sequencing, bulk supply, and point-of-use delivery
Improve operator ergonomics and ensure consistent material presentation standards
Develop and maintain PFEP (Plan for Every Part) database including: Part dimensions and packaging, Delivery frequency and replenishment methods, Storage and line-side requirements
Ensure PFEP accuracy supports lean flow, inventory optimization, and standardized processes
Support implementation and continuous improvement of Autonomous Mobile Robots (AMRs) and automated material transport systems
Define routes, pick/drop locations, traffic rules, and integration points with production
Troubleshoot and optimize AMR performance, utilization, and system efficiency
Support and optimize SMARTPICK systems or equivalent digital picking technologies
Improve picking accuracy, speed, and ergonomics within supermarkets or warehouses
Standardize picking processes aligned with PFEP and line demand
Apply lean tools such as value stream mapping, 5S, Kanban, and pull systems
Identify and eliminate waste across material flow, handling, and storage processes
Lead continuous improvement initiatives targeting throughput, cost reduction, and efficiency
Specify and implement material handling solutions including conveyors, forklifts, carts, AGVs, and AMRs
Ensure seamless integration between material flow systems and production operations
Evaluate automation opportunities to improve efficiency and scalability
Align material flow processes with production schedules and ERP systems
Maintain optimal inventory levels while supporting Just-in-Time (JIT) delivery
Prevent shortages and overstock through effective replenishment strategies
Develop and maintain funnel cloud reporting to monitor material flow performance and identify bottlenecks
Analyze key metrics such as inventory turns, delivery compliance, shortages, and downtime
Create dashboards and visualizations (Power BI or equivalent) to drive data-based decisions
Collaborate with production, supply chain, logistics, and engineering teams
Support new product introduction (NPI) and production ramp-up activities
Coordinate with suppliers and internal stakeholders to ensure flow alignment
Continuously adhere to and apply the Magna Employee’s Charter, the Magna Corporate Constitution, and the Magna Operational Principles in all aspects of position and interaction with others.
Effective use of MAGNA STRUCTURES MEADOWVALE’s Escalation Process.
Compliance to IATF customer requirements
Promotes divisional values as well as contributes towards meeting long term goals of company.
Observes all Federal/Provincial Regulations including standards for safe working conditions as outlined in the Occupational Health & Safety Act as well as Policies and Procedures outlined in the Employee
Attends all scheduled meetings and training.
Understands and follows established rules, procedures and policies relating to position.
Ensure a safe working environment by observing safe work practices and by following all safety policies and procedures.
Other duties that may be assigned.