Material Flow Engineer L4

Wipro•Pittsburgh, PA

8d•Onsite

About The Position

Wipro is hiring a Material Flow Engineer based in Pittsburgh, Pennsylvania. The role focuses on ownership of warehouse design and material flow operations in a high-volume manufacturing environment, from concept through procurement, commissioning, and production handover. Responsibilities span material-handling equipment and cart selection, buffer planning, aisle sizing, factory layout design, capacity and throughput analysis, line balancing, and material-flow optimization. The position calls for experience with warehouse automation and material-handling systems, simulation and digital-twin modeling, CAD and engineering analysis, system integration, safety standards, vendor management, and cross-functional communication. The posting lists experience levels of 5–18 years and, separately, 5–8 years for the mandatory CADTools skill. Compensation is listed as $60,000–$135,000, with final compensation dependent on location, applicable minimum-wage requirements, skills, and relevant experience. The role is eligible for Wipro’s standard benefits, including medical and dental options, disability insurance, paid time off inclusive of sick leave, and other paid and unpaid leave options. Employment in some roles may be conditioned on passing a post-offer drug screening, subject to applicable state law.

Requirements

Experience level stated as 5–18 years; the mandatory CADTools experience is separately listed as 5–8 years.
Ownership of complete warehouse design and material-flow operations.
Experience evaluating and procuring material-handling equipment and designing and procuring carts.
Experience with lineside and finished-goods buffer planning and aisle sizing and optimization.
Strong expertise in material-handling systems, including AGVs, AMRs, ASRS, conveyors, VRCs, robotics, and warehouse automation.
Hands-on experience in factory layout design, aisle sizing, cart and rack design, capacity planning, throughput analysis, and line balancing.
Proficiency in FlexSim or equivalent, Discrete Event Simulation (DES), digital-twin modeling, and material-flow optimization.
Strong knowledge of AutoCAD, SolidWorks, PLC/MES/WMS integration, and industrial safety standards.
Proven ability to lead projects through procurement, vendor management, FAT/SAT commissioning, and production handover in high-volume manufacturing environments.
Ability to develop and design mechanical components and systems and prepare technical specifications.
Familiarity with the Stage Gate product-development process.
Proficiency in SolidWorks part modeling, assembly, and drafting.
Experience using SolidWorks PDM Works systems for traceability and version control.
Experience generating BOMs and working with engineering change orders (ECOs).
Strong understanding of GD&T and its application.
Hands-on experience with FEA software and other engineering analysis platforms for structural, thermal, and fatigue evaluation.
Knowledge of welding standards, such as AWS and ISO, and their integration into design and drafting.
Fluent written and spoken English, with the ability to communicate clearly with cross-functional teams and stakeholders.

Responsibilities

Own the complete warehouse design and material flow operations.
Evaluate and procure material-handling equipment.
Design and procure carts.
Plan lineside and finished-goods buffers.
Size and optimize aisles.
Design factory layouts and perform capacity planning, throughput analysis, and line balancing.
Lead projects from concept through procurement, vendor management, commissioning (FAT/SAT), and production handover in high-volume manufacturing environments.
Develop and design mechanical components and systems, and prepare technical specifications.
Move design projects through the Stage Gate process from concept to completion while meeting timelines and quality standards.
Create 3D part models, assemblies, and drawings; maintain traceability and version control using SolidWorks PDM Works systems.
Generate bills of materials and work with engineering change orders.
Use design analysis tools to evaluate structural, thermal, and fatigue aspects of designs.
Communicate design concepts, technical specifications, and project updates to cross-functional teams and stakeholders.