Manufacturing Process Engineer (2nd shift)

ZOLL Medical Corporation•Pawtucket, RI

17h•Onsite

About The Position

Responsible for partnering with the manufacturing, engineering and quality teams in the design, implementation and validation of new processes to manufacture high quality medical devices and associated accessories. Utilizes a variety of tools to continuously improve existing manufacturing while acting as an innovator in the areas of Lean manufacturing processes. Works with in-house personnel to develop test recommendations to ensure that product requirements meet customer expectations and are testable. Works to standardize manufacturing processes and put appropriate controls in place to monitor status. Interacts with product development engineers and is responsible for leading product transfer involving process capability and operator training.

Requirements

BS in industrial engineering required or Other technical degree with equivalent experience required
Minimum of 2-4-years’ experience in a commercial manufacturing environment driving continuous improvement with demonstrated experience in use of rotary/converting equipment and automation of manufacturing processes. required
Medical device manufacturing experience with exposure to FDA requirements required
Production of electromechanical assemblies required
Experienced in designing and performing process validations
Strong analytical skills and common sense with emphasis on a scientific method of problem solving
Able to model and simulate manufacturing flows
Able to accept and produce timely results on multiple concurrent projects of significant complexity
Able to write clear, concise and visual work instructions
Possess effective verbal and written communication and interpersonal skills to interact with associates at all levels of the organization
Knowledge of design controls, FDA and MDD requirements; able to work within a medical device quality management system
Strong project management skills sufficient to take a proposed solution from resource appropriation through project scheduling and execution as well as being able to work as part of a decision-making team to bring about positive change
Has a fundamental drive for continuous process improvement.

Nice To Haves

Works well in dynamic, cross-functional team environment

Responsibilities

Optimize manufacturing processes to provide sustainable gains in gross margin and product performance through capital projects, statistical analysis, designed experiments, procedural changes, simulation and modeling
Provide on-going technical support to production line for equipment, process, or design related issues
Monitor process and equipment performance; identify and implement process improvement activities to increase/optimize yield, efficiency or throughput
Maintain safety, product quality, and manufacturing effectiveness by examining equipment, processes, operations, product components and assembly to determine time or quality revisions and suggests/implements improvements
Works with suppliers and participates in multi-functional teams to resolve technical/quality issues and develop new products
Participate in new product design and development reviews; suggest ways to enhance DFM; develop process FMEAs; lead transfer of products from design to production; supports product scale-up activities
Drive a Lean culture of continuous improvement; lead and participate in Kaizen events; promote 5s activity to standardize work; work with manufacturing manager to establish task time to maximize throughput, reduce cycle time, identify constraints and balance work content; create and update value stream maps
Specify, evaluate, select, and implement new equipment and fixtures; develop and execute installation, operation, and performance qualification protocols
Design and implement validation protocols for process improvements and material changes including comprehensive engineering reports providing analysis of results
Develop efficient, effective systems for capturing critical process metrics for all manufacturing operations; implement automated data collection where possible