Manufacturing Process Engineer

Boyd • Grand Rapids, MI

6d • Onsite

About The Position

The Manufacturing Process Engineer works closely with engineering teams to deliver high-performance solutions using Epson SCARA robots and vision systems, with a strong focus on new installations and day-to-day production support. The role supports manufacturing and internal and external customers through product development and life cycle management, continuous improvement and VA/VE projects, product and process flow improvements, project management, and corrective and preventive actions. It provides technical expertise in troubleshooting converting equipment and process issues involving materials, tooling, mechanical, electrical, hydraulic, and pneumatic systems, and communicates production and maintenance needs to relevant departments.

The engineer designs, develops, and implements advanced control systems for automated equipment and industrial processes; leads integration and optimization of vision-guided pick-and-place operations; configures vision systems; and troubleshoots robotic, vision, and control systems. The position also supports equipment and process improvements, new product launches, lean manufacturing, quality investigations, DOE and root cause analysis, maintenance activities, and Capex projects. It coordinates with cross-functional teams, suppliers, manufacturing personnel, and customers to validate systems, meet project objectives, and transition solutions into production.

This is an on-site position in Grand Rapids, Michigan. The role requires extended periods on the production floor and occasional lifting of up to 40 pounds. The employee may need to work overtime as workload dictates.

Requirements

• At least 5 years of experience with robotics in an industrial automation environment.
• Advanced proficiency with vision systems.
• Strong understanding of machine vision, robotic integration, and automation control systems.
• Ability to work independently and take ownership of the final phases of complex automation projects.
• Excellent problem-solving skills and attention to system performance and reliability.
• 2D CAD proficiency.
• Project management experience.
• Bachelor’s degree in Controls Engineering or Industrial Automation.
• Excellent communication and interpersonal skills.
• Ability to lead a team toward a common goal.
• Critical thinking, problem-solving, and analytical ability.
• Attention to detail and excellent follow-up.
• Willingness to work overtime as workload dictates.
• Excellent time management skills.

Nice To Haves

• Experience in industrial or automotive converting manufacturing.
• 3D CAD experience.
• Knowledge and experience in controls, PLC programming, and process automation.
• Lean Manufacturing experience.

Responsibilities

• Design, develop, and implement advanced control systems for automated equipment and industrial processes.
• Lead integration and optimization of high-precision vision-guided pick-and-place operations.
• Configure and program vision systems for object detection, alignment, and error-proofing in automation cells.
• Troubleshoot and fine-tune robotic and vision systems to maximize reliability and performance.
• Collaborate with cross-functional engineering teams on system validation and project deadlines.
• Provide technical guidance for deployment and transition of systems into production.
• Develop, implement, and refine machine control logic for PLCs, HMIs, VFDs, and motion systems.
• Diagnose and troubleshoot PLC, PC, NC, and CNC control systems to maintain uptime and efficiency.
• Evaluate manufacturing equipment and processes and design, develop, and implement improvements.
• Identify and implement product and process quality improvements.
• Provide technical and engineering support to manufacturing operations and customers.
• Manage process support and continuous improvement projects to improve process capability.
• Assist with new product launches from quote through production.
• Communicate technical and engineering information with suppliers, manufacturing personnel, and customers.
• Participate in lean manufacturing initiatives and help sustain improvement gains.
• Assist Quality Assurance with root cause investigations and corrective actions.
• Create and conduct DOE; perform root cause analysis and process characterization using FMEAs, risk analysis, and statistical data analysis.
• Assist with customer and supplier product specification reviews.
• Assist with tooling and machinery maintenance, including routine maintenance activities.
• Research machinery and production methods to improve manufacturing processes.
• Drive Kaizen initiatives by working with teams to identify, implement, track, and report improvements.
• Oversee assigned process engineering projects to meet performance, timing, and cost objectives.
• Lead development and execution of Capex projects.
• Serve as a liaison to review project expectations and communicate implementation plans and status.
• Perform other duties as assigned.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level