Manufacturing Process Engineer

Boyd • Grand Rapids, MI

23h • Onsite

About The Position

The Manufacturing Process Engineer works closely with engineering teams to deliver high-performance solutions using Epson SCARA robots and vision systems, with a focus on new installations and day-to-day production support. The role supports internal and external manufacturing customers through product development and lifecycle management, continuous improvement and VA/VE projects, product and process flow improvements, project management, and corrective and preventive actions. It provides technical troubleshooting support for converting equipment and process issues involving materials, tooling, and mechanical, electrical, hydraulic, and pneumatic systems, and communicates production and maintenance needs to appropriate departments.

The engineer designs, develops, and implements advanced controls for automated equipment and industrial processes; leads integration and optimization of vision-guided pick-and-place operations; configures vision systems; and troubleshoots robotic, vision, and control systems. The position also evaluates manufacturing equipment and processes, identifies and implements quality and process improvements, supports new product launches and lean initiatives, assists with root-cause investigations and corrective actions, and leads assigned process engineering and capital expenditure projects. The role is based on-site in Grand Rapids, Michigan, and requires extended time on the production floor.

Requirements

• At least 5 years of experience with robotics in an industrial automation environment.
• Advanced proficiency with vision systems.
• Strong understanding of machine vision, robotic integration, and automation control systems.
• Ability to work independently and take ownership of the final phases of complex automation projects.
• Excellent problem-solving skills and a detail-oriented approach to system performance and reliability.
• 2D CAD proficiency.
• Project management experience.
• Bachelor’s degree in Controls Engineering or Industrial Automation.
• Excellent communication and interpersonal skills.
• Ability to lead a team toward a common goal.
• Critical thinking, problem-solving, and analytical ability.
• Attention to detail and excellent follow-up.
• Excellent time management skills.
• Willingness to work overtime as workload requires.
• Ability to spend extended periods on the production floor.
• Ability to lift up to 40 lb. at times.

Nice To Haves

• Experience in industrial or automotive converting manufacturing.
• 3D CAD experience.
• Knowledge and experience in controls, PLC programming, and process automation.
• Lean Manufacturing experience.

Responsibilities

• Design, develop, and implement advanced control systems for automated equipment and industrial processes.
• Lead integration and optimization of high-precision, vision-guided pick-and-place operations.
• Configure and program vision systems for object detection, alignment, and error-proofing within automation cells.
• Troubleshoot and fine-tune robotic and vision systems to improve reliability and performance.
• Collaborate with cross-functional engineering teams on system validation and project deadlines.
• Provide technical guidance for deployment and transition of systems into production.
• Develop, implement, and refine machine control logic for PLCs, HMIs, VFDs, and motion systems.
• Diagnose and troubleshoot PLC, PC, NC, and CNC control systems to support uptime and efficiency.
• Evaluate manufacturing equipment and processes and design, develop, and implement improvements.
• Identify and implement product and process quality improvement opportunities.
• Provide technical and engineering support to manufacturing operations and customers.
• Manage process support and continuous improvement projects to improve process capability.
• Assist with new product launches from quotation through production.
• Communicate with suppliers, manufacturing personnel, and customers to provide technical support.
• Participate in lean manufacturing events and help maintain improvement gains.
• Assist QA with root-cause investigations and implement corrective actions.
• Create and conduct DOE; perform root-cause analysis and process characterization using FMEAs, risk analysis, and statistical data analysis.
• Assist with customer and supplier product specification reviews.
• Assist with tooling and machinery maintenance, including routine maintenance activities.
• Research machinery and production methods to improve manufacturing processes.
• Drive Kaizen initiatives by working with teams to identify, implement, track, and report improvements.
• Oversee assigned process engineering projects to meet performance, timing, and cost objectives.
• Lead development and execution of capital expenditure projects.
• Serve as a liaison to review project expectations and communicate implementation plans and status.
• Perform other duties as assigned.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior