Manufacturing Process Engineer

Dana Incorporated•Danville, KY

1d•Onsite

About The Position

We are looking for a hands-on, results-driven Process Engineer to support and enhance our manufacturing operations. In this role, you will drive process improvements, support production, implement new technologies, and lead continuous improvement initiatives in a fast-paced Tier 1 automotive environment. This position plays a critical role in ensuring safety, quality, delivery, and cost objectives are achieved.

Requirements

Bachelor’s degree in Engineering or related technical field (or equivalent experience).
3–5 years of hands-on experience or a combination of education and experience in a manufacturing environment (automotive preferred).
Proven ability to support production and implement process improvements.
Experience in introducing new technologies, automation, or process changes into production.
Tier 1 automotive supplier experience.
Experience with Lean Manufacturing, Six Sigma, or continuous improvement methodologies.
Experience supporting equipment launches and capital projects.
Familiarity with Industry 4.0 tools (data collection, process monitoring, automation systems).
Strong problem-solving skills using structured methodologies (8D, 5 Whys, RCA).
Ability to perform statistical analysis and interpret process data.
Working knowledge of AutoCAD or similar design software.
Ability to read and interpret blueprints and GD&T.
Understanding of machining, assembly processes, and manufacturing systems.
Commitment to maintaining a safe working environment

Nice To Haves

Flexibility to support off-shift or weekend activities as needed
Ability to work on the plant floor for extended periods

Responsibilities

Support daily manufacturing operations by troubleshooting issues and implementing sustainable process improvements.
Lead and participate in continuous improvement initiatives, including Kaizen events, cost reduction activities, and plant strategic projects.
Develop, optimize, and document manufacturing processes to improve safety, quality, and efficiency.
Create and maintain key engineering documentation, including Process Flow Diagrams, PFMEAs, Standard Work, and Work Instructions.
Implement and improve machining, assembly, and automation processes using data-driven analysis.
Support new equipment launches, including specification, procurement, installation, and validation.
Collaborate cross-functionally with production, maintenance, quality, and leadership teams to resolve issues and improve performance.
Analyze and disposition non-conforming materials, vendor deviations, and process variations.
Utilize problem-solving methodologies (8D, 5 Whys, root cause analysis) to address internal and customer-related concerns.
Apply Lean manufacturing principles to eliminate waste, improve flow, and optimize plant layout.
Ensure processes meet safety, ergonomics, and environmental requirements.