Manufacturing Process Engineer

Impact ES–Clearwater•Clearwater, FL

4d•Onsite

About The Position

Responsible for developing, evaluating, and maintaining the integrity of the various manufacturing processes related to SMT & Through-Hole Technology PCB's and possibly Cables & Electro-Mechanical assembly production. Drive the effort for implementation of continuous improvement projects that will affect manufacturability, process efficiency, flow and quality. Other responsibilities include the evaluation of manufacturability and recommendation of design modifications to improve producibility and/or incorporate changes in customer requirements. Perform engineering activities which include labor & NRE estimation, pre-production meetings, manufacture, and test electronic, and failure analysis & correction of non-conformities as required. The position requires process related evaluation, troubleshooting and correction of non-conformities to the component level. Assist with new product introduction and prototype production. Implement engineering changes from customers in a manner that maximizes production efficiency and quality output throughout every stage of the process and product. Pre-production meetings to make sure process operations are set up and performed properly, that manufacturing reviews are completed, and that all approvals are obtained from customers before production begins. Continually evaluate production processes and implement improvements. Collect and analyze data and provide reports pertaining to job efficiency and cost. Perform end-to-end process development for all new and existing products. This hands-on role involves up to 85% of time spent on the production floor.

Requirements

Experience with SMT & Through-Hole Technology PCB manufacturing processes.
Experience with Cables & Electro-Mechanical assembly production.
Ability to evaluate manufacturability and recommend design modifications.
Experience with labor & NRE estimation.
Experience with pre-production meetings.
Experience with electronic manufacturing, testing, and failure analysis.
Ability to troubleshoot and correct component-level non-conformities.
Experience with new product introduction and prototype production.
Ability to implement engineering changes to maximize production efficiency and quality.
Experience with process operations setup and execution.
Ability to conduct manufacturing reviews and obtain customer approvals.
Ability to collect and analyze data and provide reports.
Experience with end-to-end process development.
Experience with manufacturing instruction documentation.
Experience with cost analysis for improvement projects.
Experience with equipment risk analysis.
Experience specifying new equipment.
Experience with stencil design and procurement.
Experience with reflow oven, wave solder, and hot air rework temperature profiling.
Experience with equipment programming, setup, and operator training for AOI, X-Ray, Ionograph, SMT placement, Reflow ovens, and Wave solder equipment.

Nice To Haves

Hands-on role involving up to 85% of time spent on the production floor.

Responsibilities

Developing, evaluating, and maintaining the integrity of manufacturing processes for SMT & Through-Hole Technology PCB's and Cables & Electro-Mechanical assembly production.
Implementing continuous improvement projects to enhance manufacturability, process efficiency, flow, and quality.
Evaluating manufacturability and recommending design modifications for improved producibility and to incorporate customer requirement changes.
Performing engineering activities including labor & NRE estimation, pre-production meetings, manufacturing, electronic testing, and failure analysis & correction of non-conformities.
Conducting process-related evaluation, troubleshooting, and correction of component-level non-conformities.
Assisting with new product introduction and prototype production.
Implementing customer engineering changes to maximize production efficiency and quality output.
Conducting pre-production meetings to ensure proper setup and execution of process operations, manufacturing reviews, and customer approvals.
Continuously evaluating production processes and implementing improvements.
Collecting and analyzing data and providing reports on job efficiency and cost.
Performing end-to-end process development for new and existing products.
New product introduction from initial release through production process development and customer delivery.
Creating manufacturing instruction documentation for process controls, process validation, process repeatability, and customer approvals.
Assisting with cost analysis for improvement projects, equipment risk analysis, and specifying new equipment.
Stencil design and procurement.
Reflow oven, wave solder, and hot air rework temperature profiling.
Equipment programming, setup, and operator training for AOI, X-Ray, Ionograph, SMT placement, Reflow ovens, and Wave solder equipment.
Participating and leading improvement projects on the manufacturing floor.