Manufacturing Machine Operator I - Entry-US-2nd Shift

Kennametal, Inc.•Orwell Village, OH

About The Position

The Manufacturing Machine Operator I disassembles sintered heats and inspects inserts for physical and metallurgical defects. The operator separates individual orders, matches them to route cards, attaches sintered samples when appropriate, separates good inserts from scrap, completes required documentation, cleans and recoats sintering trays, performs routine maintenance on the Curtain Coater, and delivers processed inserts to the proper focus factory. The role also supports Sinter Depack Automation. Responsibilities include identifying production orders assigned to the automation process, building loads of graphite trays on the inbound conveyor, scanning production orders in the correct sequence, and operating the automation interface. The operator troubleshoots the system, loads and unloads empty KSIP trays, inspects inserts, performs RFID read/write tasks, operates and programs Keyence equipment, and moves standard work carts into and out of the automation cell. The operator follows standard work and 6S housekeeping practices, adheres to safety procedures, checks safety devices and machine guarding before equipment is released for production, and wears required PPE. The role requires processing product according to inspection plans, routings, specifications, quantities, and styles; meeting daily production goals; communicating safety, quality, and product issues across shifts; and maintaining effective working relationships with coworkers. The work environment has controlled temperatures and dust collection systems. The role involves approximately eight hours of standing per work period, intermittent walking and other movements, and lifting insert trays weighing up to 33 pounds.

Requirements

High school diploma or GED equivalent.
Ability to perform basic math and use logical thinking to understand automated systems and isolate problems.
Ability to read and understand defect criteria, insert identification, blueprints, routings, and operating procedures.
Ability to use a personal computer and software including SAP MII, and to locate information in QMS and the Kennametal Intranet.
Ability to handle inserts with fingers without chipping them.
Understanding of the proper use of a 30X microscope.
Ability to communicate with setup personnel, inspectors, supervisors, and managers.
Reliability and dependability.
Accuracy critical to customer satisfaction.
Proficient knowledge of mechanics, computers, basic math, Windows applications, and SAP MII; ability to access QMS to verify procedures and defect criteria.
Proficiency in blueprint reading and understanding insert dimensions and how they correlate to machine performance.
Ability to troubleshoot issues, determine root causes, and conduct repairs.
Proficiency with instruments, hand tools, and microscopes.
Solid understanding of quality requirements and ability to make accurate decisions.
Commitment to working safely and understanding safety procedures.

Responsibilities

Disassemble sintered heats and inspect them for physical and metallurgical defects.
Separate individual orders and match them to the correct route cards; attach a sintered sample to the route card when appropriate.
Separate good inserts from scrap, place scrap in appropriate receptacles, and complete required documentation.
Clean and recoat sintering trays as needed and perform routine maintenance on the Curtain Coater.
Deliver separated and sintered inserts to the proper focus factory.
Identify production orders routed to Sinter Depack Automation, build loads of graphite trays on the inbound conveyor, and scan orders in the correct sequence.
Use the Sinter Depack Automation Interface; troubleshoot; load and unload empty KSIP trays; inspect inserts; perform RFID read/write tasks; operate and program Keyence equipment; and move standard work carts into and out of the automation cell.
Maintain 6S standards through good housekeeping and execution of standard work.
Follow company safety procedures, verify safety devices, machine guarding, and signage are in place and functioning before releasing equipment for production, and wear required PPE.
Follow the inspection control plan and ensure products are processed according to correct routings, specifications, quantities, and styles.
Work toward daily departmental production goals and communicate safety, quality, and product issues with supervisors, team members, and across shifts.
Maintain effective working relationships with coworkers and support additional responsibilities as needed.