Manufacturing Engineering Manager

BAE Systems•Louisville, KY
•$136,000 - $231,200•Onsite

About The Position

BAE Systems, Inc.’s Combat Mission Systems business unit is seeking a Manufacturing Engineering Manager to lead and develop a team and oversee and improve manufacturing processes at its Louisville, Kentucky facility. The role is responsible for a naval defense products Product Value Stream and promotes continuous improvement, safety, and quality. It works cross-functionally with design, procurement, and production teams and interfaces with vendors and the customer. The manager develops manufacturing processes, procedures, and documentation for large and heavy defense products; monitors production data and implements corrective actions; and supports quality, safety, compliance, and environmental requirements. The role also manages equipment and technology implementation, manufacturing engineering budgets, supplier and vendor engagement, and technical support for complex production issues. It applies lean manufacturing principles and continuous improvement methods to improve efficiency, quality, operational performance, and cost control.

Requirements

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, or a related field, and 10 years of experience in manufacturing engineering, or an equivalent combination of education and experience.
  • At least 4 years of demonstrated progressive leadership.
  • Strong knowledge of welding processes, including SMAW, GMAW, and GTAW; experience with assembly processes, including fixture design and development; and a strong understanding of electrical, mechanical, or hydraulic systems. The posting describes these as three areas of expertise, or a mix of all three.
  • Experience with CAD software such as CATIA, SolidWorks, or Autodesk Inventor.
  • Familiarity with ERP systems such as SAP, Oracle, or similar.
  • Strong analytical and problem-solving skills.
  • Excellent communication and leadership skills.

Nice To Haves

  • Certified Manufacturing Engineer (CMfgE) or Professional Engineer (PE) certification.
  • Experience in the defense industry or a similarly highly regulated sector.
  • Experience with Industry 4.0 technologies, Oracle, and Manufacturing Enterprise Systems (MES).
  • Process ownership experience.
  • Experience developing, implementing, or optimizing welding and assembly processes.
  • Experience ensuring weld quality and integrity through process development, testing, and validation.
  • Experience optimizing assembly processes to improve efficiency, quality, and safety.
  • Ability to lead and manage a cross-functional manufacturing engineering team, providing guidance, mentoring, and training.
  • Excellent problem-solving and decision-making skills, including analyzing complex situations and developing effective solutions.
  • In-depth knowledge of manufacturing processes, including assembly methods, machining, fabrication, and automation.
  • Proficiency in lean manufacturing principles and continuous improvement methodologies.
  • Strong project management skills, including managing multiple projects while meeting deadlines and budgets.
  • Familiarity with regulatory requirements and compliance in manufacturing operations.
  • Strong analytical skills and ability to analyze data and metrics to drive process improvements and optimization.
  • Lean Six Sigma Green Belt or Black Belt certification.

Responsibilities

  • Manage and develop a team of manufacturing engineers and technicians to ensure efficient production processes.
  • Foster a culture of continuous improvement, safety, and quality.
  • Develop and implement manufacturing processes, procedures, and documentation for large and heavy defense industry products.
  • Collaborate with design, procurement, and production teams to ensure smooth production flow.
  • Monitor and analyze production data and metrics, identify improvement areas, and implement corrective actions.
  • Ensure compliance with company policies, regulatory requirements, and industry standards to maintain a safe and environmentally friendly work environment.
  • Collaborate with the Quality team to develop and implement manufacturing quality control processes that meet customer and regulatory requirements.
  • Identify and mitigate potential workplace hazards.
  • Identify and implement process improvements to increase efficiency, reduce waste, improve quality, and drive operational performance.
  • Collaborate with cross-functional teams to implement lean manufacturing principles and tools.
  • Manage implementation of new equipment, technologies, and automation systems to enhance manufacturing capabilities and efficiency.
  • Develop and manage the manufacturing engineering budget, including resource allocation and cost control.
  • Collaborate with suppliers and vendors to source and evaluate technologies, materials, and equipment to improve processes and reduce costs.
  • Provide technical support and guidance to resolve complex manufacturing issues, troubleshoot problems, and optimize production output.

Benefits

  • Health, dental, and vision insurance for regular employees scheduled to work 20 or more hours per week.
  • Health savings accounts.
  • 401(k) savings plan.
  • Disability coverage.
  • Life and accident insurance.
  • Employee assistance program.
  • Legal plan.
  • Discounts on home, auto, and pet insurance.
  • Paid time off and paid holidays.
  • Paid parental, military, and bereavement leave, and applicable federal and state sick leave.
  • Company recognition program with monetary or non-monetary recognition awards.
  • Other incentives may be available based on position level and/or job specifics.
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