Manufacturing Engineer- General Assembly

Ford Motor Company•Dearborn, MI
•Hybrid

About The Position

Ford is seeking a diligent, detail-driven professional to provide expertise supporting manufacturing process engineering activities. The role applies engineering principles and analytical techniques to continuously improve manufacturing processes and products, with an emphasis on safety, quality, and productivity. The Manufacturing Engineer provides leadership through new-model development and launch, including assembly builds, implementation of tooling and facilities, issue resolution, and cross-functional coordination. The position is hybrid; candidates within commuting distance of a Ford hub location may be required to work onsite four or more days per week. Extended travel to assembly plants in the United States, Canada, and/or Mexico is required during vehicle launch, and co-location at a plant site is required.

Requirements

  • Bachelor of Science in Engineering, preferably Mechanical, Industrial, or Electrical; Applied Science; or equivalent work experience.
  • At least 2 years of automotive manufacturing engineering experience.
  • At least 2 years of experience with tooling, processes, and facilities.
  • At least 2 years of CAD experience.

Nice To Haves

  • Solid understanding of statistics, including control charts and data collection.
  • Knowledge of one or more Ford software systems: AVBOM, WERS, GSPAS/APT, Teamcenter, AIM, or CPARS.
  • Experience in one or more of the following areas: Interior, Exterior, Chassis, Powertrain, Electrical, Water test, or End of Line.
  • Error-proofing experience.
  • Demonstrated product launch experience and issue-resolution capability.
  • Strong problem-solving skills.
  • Ability to work effectively with cross-functional teams to develop consensus.
  • Proven manufacturing experience, including CAD design and tooling design.
  • Previous project management experience.
  • Prototype design and development experience.
  • Experience working with Tier 1 OEM suppliers and partners.
  • Manufacturing experience in general or final assembly.

Responsibilities

  • Provide manufacturing engineering leadership throughout a new-model development program through Ok to Buy + 45 days.
  • Implement new or modified tooling and facilities in response to product and process changes.
  • Lead manufacturing assembly builds (DCV, TT, PP, MP1, and MP2) in assembly plants in Canada, Mexico, and the United States.
  • Identify and drive resolution of manufacturing-related issues.
  • Collaborate on multifunctional activities with teams such as PD, STA, MP&L, NMP, and MTDC.
  • Write, modify, and maintain process sheets as required after Final Design Judgement.
  • Write tooling design, build, and installation scopes of work.
  • Lead assembly tooling installation, start-up, and commissioning at assembly sites, and support tooling buy-off at vendor facilities.
  • Drive quality, cost, and labor improvements.
  • Develop plant layouts and drive Cycle Line Layouts.
  • Lead or manage key areas of VME for upfront feasibility for programs between TMR and PSC phases of GPDS.
  • Prepare and lead management presentations through Ok to Buy.
  • Support coordination of Program Cost Study responses and work with cross-functional teams to achieve aligned results.
  • Support resolution of Major Architecture and High Investment Plant High Hurts to help mitigate launch risks in Forward Model Development.
  • Document and present Lessons Learned to the core team to create or update manufacturing standards.
  • Travel to assembly plants in the United States, Canada, and/or Mexico during vehicle launch and co-locate at the plant site.

Benefits

  • Immediate medical, dental, vision, and prescription drug coverage.
  • Flexible family care days, paid parental leave, new parent ramp-up programs, and subsidized back-up child care.
  • Family-building benefits, including adoption and surrogacy expense reimbursement and fertility treatments.
  • Vehicle discount program for employees and family members, and management leases.
  • Tuition assistance.
  • Employee resource groups.
  • Paid time off for individual and team community service.
  • Paid holidays, including the week between Christmas and New Year’s Day.
  • Paid time off and the option to purchase additional vacation time.
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