Manufacturing Engineer - Battery Energy Systems (Seneca, SC)

BorgWarner•Seneca, SC

About The Position

The Manufacturing Engineer designs, integrates, and improves manufacturing systems and related processes, ensuring that processes, equipment, and products comply with safety standards and legal regulations. The role works within the Drivetrain Systems All Wheel Drive Engineering matrixed organization in collaboration with the Engineering Manager. It involves conventional engineering work and may include complex design, material, and coordination requirements. The engineer supports equipment and production processes, including during downtime and across shifts, and may travel occasionally, up to 5% of the time.

Requirements

Degree in manufacturing, industrial, or mechanical engineering is preferred.
Zero to two years of experience in manufacturing or industrial engineering is preferred.
Strong verbal and written communication skills.
Strong organization and leadership skills.
Proficiency in Microsoft Office.
High level of technical expertise.
Strong analytical and problem-solving ability.
Ability to comply with safety policies and procedures and wear PPE in designated campus areas.
Ability to occasionally lift up to 35 pounds to shoulder height.

Nice To Haves

Experience evaluating and repairing manufacturing processes and machinery.
Experience troubleshooting or diagnosing PLC error codes, preferably Siemens.
Experience with robotics, preferably Kuka.
Experience using CAD, CAM, data analysis programs, and related software.

Responsibilities

Evaluate existing manufacturing processes and identify areas for improvement.
Resolve problems and implement improvements.
Develop detailed layouts for equipment, processes, and workflow.
Research and develop new processes, equipment, and products.
Develop and implement cost-saving measures and quality control systems.
Ensure manufacturing processes, equipment, and products align with safety standards and legal regulations.
Maintain research and activity documentation and prepare reports.
Build and perform a preventative maintenance program.
Assist with the setup, testing, validation, and operation of new equipment.
Build and maintain a spare-parts list and prepare stock additions to ensure the correct spare parts are available.
Support downtime related to quality issues through troubleshooting and problem solving, using methods such as 8D and Six Sigma.
Develop and update process documentation, including process sheets, control plans, FMEAs, FPPAs, tool sheets, and job instructions; maintain responsibility for process documentation.
Support equipment after it enters full-time production, including modifications for efficiency, capability, and continuous improvement.
Troubleshoot and resolve equipment safety issues and support the department in achieving appropriate 5S levels.
Support manufacturing across all shifts during the week and on weekends when necessary.
Perform other duties as assigned.