SMI- Manufacturing Engineer

Anchor Fabrication•Smithville, TN

1d•Onsite

About The Position

The manufacturing engineer is responsible for developing, implementing and improving manufacturing processes within a fabrication and sheet metal manufacturing environment. This position works closely with Engineering, Manufacturing, Quality, Operations and Production teams to improve safety, quality, efficiency, capacity and cost. The Manufacturing Engineer will support new product introduction, develop manufacturing processes, perform time studies, optimize plant layouts and process flows, as well as lead continuous improvement initiative. This position will also provide technical support for welding, laser cutting, forming, fabrication, assembly and other manufacturing processes.

Requirements

Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field.
5–7 years of manufacturing engineering experience, preferably within a fabrication, welding, metalworking, or heavy manufacturing environment.
Strong understanding of fabrication and welding processes.
Experience performing time studies, labor analysis, and process optimization.
Experience developing process flows, plant layouts, work instructions, and manufacturing documentation.
Demonstrated experience supporting NPI and production launches.
Strong understanding of Design for Manufacturability (DFM) principles.
Experience participating in or leading DFMEA/PFMEA activities.
Strong analytical and problem-solving skills.
Ability to work effectively with production operators, supervisors, engineers, quality personnel, and management.
SolidWorks – understanding of 3D modeling, assemblies, and manufacturing-related design review.
AutoCAD – proficient in 2D drawings, plant layouts, equipment layouts, and manufacturing documentation.
Microsoft Office Suite – strong proficiency in Excel, Word, PowerPoint, and Outlook.

Nice To Haves

Six Sigma certification preferred
Experience with manufacturing/ERP/MRP systems is preferred.
Knowledge of Lean Manufacturing, Six Sigma, 5S, Kaizen, root-cause analysis, and continuous improvement methodologies is preferred.
Welding and fabrication process development
Weld cell optimization
Fixture and tooling development
Robotic weld programming
CNC and/or sheet-metal fabrication processes
Labor standards and cost estimating
Manufacturing capacity analysis
Value-stream mapping and material-flow optimization
Capital equipment justification
Production line/work-cell design
GD&T and engineering drawing interpretation
Root-cause analysis and corrective action
Experience working in a high-mix, low-to-medium-volume fabrication environment

Responsibilities

Perform weld assessments to evaluate welding processes, labor requirements, equipment utilization, quality, and opportunities for improvement.
Conduct time studies and labor analyses to establish standard work, production rates, labor standards, and process capacity.
Develop and maintain process flows, manufacturing routings, work instructions, and standard operating procedures.
Design and optimize plant layouts, work cells, material flow, and equipment placement to improve efficiency, safety, ergonomics, and throughput.
Lead and support New Product Introduction (NPI) activities, transitioning products from engineering design into production.
Collaborate with Design Engineering to conduct Design for Manufacturability (DFM/DFA) reviews, identifying opportunities to improve manufacturability, reduce cost, simplify fabrication, and improve quality.
Participate in and lead DFMEA activities, identifying potential manufacturing and process-related failure modes and developing appropriate corrective actions.
Identify and implement process improvements using Lean Manufacturing, continuous improvement, root-cause analysis, and other problem-solving methodologies.
Analyze production processes to identify bottlenecks, waste, excessive labor content, quality issues, and opportunities for automation or process optimization.
Develop and implement standardized manufacturing processes to improve consistency, productivity, and product quality.
Work directly with production personnel to troubleshoot manufacturing issues and develop practical, sustainable solutions.
Support the development and implementation of fixtures, tooling, jigs, and manufacturing equipment.
Evaluate capital equipment and process investments based on productivity, capacity, quality, safety, and return on investment.
Support corrective and preventive actions related to manufacturing and process issues.
Utilize manufacturing data and performance metrics to identify trends and drive continuous improvement.
Create engineering documentation, process layouts, presentations, and reports.
Partner with Quality Engineering to improve process capability and reduce defects, rework, and scrap.
Provide technical support during production launches, process changes, and continuous improvement projects.
Maintain awareness of applicable safety, quality, and manufacturing standards.