Manufacturing Associate

ATI•Richburg, SC

1d•Onsite

About The Position

The Rotary Forge Manufacturing Associate will perform a variety of tasks in the rotary forge department and acquire skills on the shop floor through cross training and job rotations.

Requirements

High School diploma or GED.

Responsibilities

Maintain workplace 5S standards
Participate in Standard Work sessions
Report all quality concerns to management
Follow safety rules, regulations, and procedures
Participate in the STOP card program
Assist forge operator in loading material.
Check billet diameter and ensure material is forged to tolerance.
Input billet diameter and hammer IDs used into the PMC system.
Verify billet logs accuracy with mill instructions.
Assist with hammer changes and chuck jaw gripper changes.
Perform daily optical pyrometer cross checks.
Use Oracle to start, signoff, and complete the forge operation(s).
Ensure the hammer die surface is maintained. Ship out hammers that need repair.
Perform a daily hammer inventory and maintain the inventory sheet.
Report product deviations using the EDDR system.
Ensure paperwork needed for forging is completed and up to date for the floor and the forge operator.
Empty forge slag hopper
Assist with wear plate changes when necessary.
Direct and check the work of the charger crane operator to ensure that the proper material is being forged and that productivity is maintained.
Produce material as called for in the Batch instructions.
Set up the machine for forging after a hammer change or maintenance.
Use the PMC system to reschedule work, and forge material with the proper recipe.
Verify that the PMC data collection system is working. The operator will communicate with the floor and generate manual logs in the event of a system outage.
Make adjustments as necessary to the forging schedule to meet productivity goals and time limits.
Report machine faults, alarms or mechanical problems to maintenance for repair.
Operate overhead bridge type cab-controlled crane for the lifting, transporting, and positioning of material.
Use cab controls to operate crane bridge, trolley, hoist, and boom to lift, transport and position ingots or billets and other products.
Operate service crane utilizing remote and manual controls.
Work with the Forge Operator to maintain productivity requirements and communicate piece identity.
Detect and report improper operation, defective equipment and unusual conditions to proper supervision.
Operate furnace controls.
Light furnaces.
Operate service crane and fork truck.
Use master control.
Stage material per T.I. OP-052 and forge schedule.
Coat material per forge schedule.
Complete furnace logs for material to be loaded into furnaces.
Load material in furnace per forge schedule.
Monitor and adjust furnaces as needed per M.I.
Report and enter all deviations in EDDR system.
Use wonder ware.
Use MPT billet tracking system.
Operate cooling bed control panel
Ensure material is delivered to the next operation in a timely manner.
Measure bar length and diameter.
Maintain product identity by visually inspecting all material before it moves outside.
Band product.
Operate service crane and fork truck.
Prepare, label and weigh scrap barrels.
Assist with emptying forge & saw slag hoppers.
Change dust hog barrels.
Report and enter all deviations into the EDDR system.
Navigate saw control panel.
Use master control.
Use Joe’s Box.
Check Batch status.
Complete necessary saw documents such as billet cutting maps and sample cards.
Measure bar lengths and samples.
Debur samples.
Maintain product identity.
Use Hilti stamp gun.
Operate service crane and fork truck.
Prepare, label and weigh scrap barrels.
Change saw blade and saw cut plate.
Empty saw slag hopper.
Report and enter all deviations in EDDR system.
Material handling.
Perform any other duties as required or directed by management.