Sr. Manufacturing and Weld Engineer

Re:Build Manufacturing•Rochester, NY

2d•Hybrid

About The Position

Re:Build Optimation is seeking a seasoned manufacturing and welding engineer to bridge the gap between design intent and shop floor reality. This role serves as a welding domain expert for Re:Build Optimation and the broader Re:Build Manufacturing network, helping project teams navigate code requirements, select welding processes, design tooling, and build scalable production methods. The ideal candidate will be comfortable interpreting complex engineering drawings, solving production issues, and collaborating with design teams to improve manufacturability. This role offers variety, including qualifying weld procedures, leading design-for-manufacturability reviews, and setting up automated welding work cells.

Requirements

Bachelor's degree in Welding Engineering, Mechanical Engineering, or related field
10+ years of experience with design, fabrication, manufacturing, and/or testing of welded assemblies
Strong knowledge of CAD/CAM software and ability to interpret engineering drawings, GD&T, and specifications
Experience setting up automated/robotic welding work cells and modifying designs for automated welding compatibility
Demonstrated experience applying DFM/MFD principles and optimizing manufacturing processes, tooling, and fixtures
Hands-on experience with lean manufacturing and root-cause problem-solving methods
Fundamental understanding of SMAW, GMAW, GTAW, laser, and electron beam welding processes
Hands-on experience with carbon steels, stainless steels, aluminum, titanium, and/or high-nickel alloys
Strong communication skills and ability to work effectively with multi-functional teams
Experience in custom equipment fabrication, machine building, or mid-to-high-volume/high-mix environments
Strong commitment to safety, including alignment to OSHA and site-specific protocols

Nice To Haves

Master's degree in engineering or equivalent experience
Lean/Six Sigma (Green/Black Belt), PMP, AWS CWEng, or CWI certification; NDT Level 1 or 2
Ability to develop complete weld procedures independently
Fluent knowledge of ASME BPVC (Section VIII, Divisions 1 & 2) and experience with design tools like DesignCalcs
Experience with ASME Authorized Inspection Authorities (AIAs)
Experience supporting mid-to-high-volume production of large structural weldments
Prior experience mentoring engineers, apprentices, or technicians

Responsibilities

Design and improve manufacturing processes, developing efficient methods that reduce cost, waste, and cycle time using lean and Six Sigma principles
Lead Design for Manufacturability (DFM) and Manufacturing for Design (MFD) initiatives to improve producibility and part quality
Develop, optimize, and qualify weld processes across multiple methods including electron beam, laser beam, GTAW, orbital tube, GMAW, and SMAW
Serve as welding domain expert, providing guidance on code requirements, welding techniques, and destructive/non-destructive testing
Design weld tooling and fixtures to reduce distortion and improve consistency in welded assemblies
Select and specify manufacturing equipment, tooling, and fixtures—including automation, robotics, and CNC systems
Support new product introduction by partnering with design teams to ensure efficient manufacturing and scalability
Collaborate with quality and testing partners to define requirements and processes for welded assemblies
Solve production issues using root-cause analysis and implement corrective actions
Evaluate make vs. buy opportunities and manage key vendor relationships for welding and testing processes
Develop work instructions, process documentation, and standards that support safe and consistent execution