Manager, Continuous Improvement

ChromalloySan Antonio, TX
Onsite

About The Position

The CI Manager is responsible for leading Operational Excellence Deployment at their site. The purpose of this role is to develop a culture of learning and provide technical support and coaching in OPEX processes to grow the continuous improvement capabilities of the business.

Requirements

  • 5+ years’ experience with continuous improvement in manufacturing / repair environment
  • Good technical skills with the ability to accurately interpret engineering drawing, blueprints, and engineering specifications
  • High attention to detail with excellent organizational skills
  • Problem-solving abilities
  • Ability to improve and develop new business processes
  • Leadership abilities including coaching and influencing
  • Excellent communication skills, both written and oral
  • Ability to work effectively individually or as part of a team

Nice To Haves

  • Bachelor’s degree preferred or equivalent experience
  • Six Sigma Green Belt - preferred

Responsibilities

  • Improve safety, quality, delivery, productivity, cost, and efficiency
  • Serve as a facilitator of continuous improvement implementation and employee involvement
  • Develop and drive the CI Roadmap & CI Steering Committee
  • Conduct PQ analysis to drive focus on the right processes / products
  • Analyze current work practices to identify areas for improvement and educate as to how to improve business and manufacturing processes.
  • Devise and test solutions and roll out new ways of working
  • Drive functional projects, risks, issues, and benefits.
  • Participate in Lean health checks and go/no goes
  • Perform workplace audits and streamlining processes within area of responsibility
  • Process mapping, value stream mapping, identifying inefficiencies in productivity with a particular focus on layouts and sequencing
  • Communicate effectively with various levels within the business to educate in lean methodologies and how recommended changes can cut waste from operating procedures, influencing, and motivating both proactively and reactively
  • Deploy appropriate methodologies to solve problems and support teams to solve problems.
  • Ensure the escalation process for problem solving is effective
  • Foster the growth of performance excellence behaviors within the business through coaching, mentoring, and training teams and championing performance excellence
  • Support the business in establishing “best practice”
  • Ensure that process improvement initiatives are aligned to business requirements
  • Implement standard work, visual factory, and error proofing
  • Support the building of a culture of engagement across the business to provide a highly energized team which is flexible to meet the changing needs of the business
  • Undertaking continuous training and development
  • Perform root cause analysis and resolve problems
  • Monitor the completion of tasks and ensure good performance and record on appropriate systems
  • Conduct risk assessments of processes and tasks
  • Developing CPEX savings plans & reporting out on performance to plan monthly
  • Scheduling and executing on site TPM events
  • Coaching and monitoring Tier 5 and Tier 3 maturity levels
  • Driving site Gemba maturity efforts
  • Utilization tracking and updating of labor standards in CITS
  • Creating and monitoring performance to the site 5S plans
  • Tracking CITS project improvement efforts / supporting Fiix implementation efforts with maintenance team
  • Supporting large-scale improvement events at other sites as required
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